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IAC Assessment: NC0257
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IAC Assessment: NC0257
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Particleboard and MDF
NAICS 333243 - Sawmill, Woodworking, and Paper Machinery Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 500,000
Annual Production 167,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,544,521 112,879,711 kWh $0.01
Electricity Demand $2,963,187 211,879 kW-months/year $13.99
Natural Gas $965,296 160,306 MMBtu $6.02
Wood $180,000 108,000 MMBtu $1.67
TOTAL ENERGY COSTS $5,653,004
RECOMMENDED SAVINGS* $595,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,195
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$169,269
Cost:
$200,000
$117,936 4,368,000 $93,725 6,240 - - $(-32,392) (-19,872) - - $(-10,000) - - - $117,936
4,368,000
kWh
$93,725
6,240
kW-months/year
-
-
MMBtu
$(-32,392)
(-19,872)
MMBtu
-
-
$
$(-10,000)
-
$
-
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$24,665
Cost:
$10,000
- - - - - - $24,665 15,132 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,665
15,132
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$42,749
Cost:
$55,000
- - - - - - $34,548 21,195 - - - - $8,201 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$34,548
21,195
MMBtu
-
-
$
-
-
$
$8,201
-
$
04: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$335,124
Cost:
$425,000
- - - - $505,680 84,000 $(-155,556) (-93,328) - - $(-15,000) - - - -
-
kWh
-
-
kW-months/year
$505,680
84,000
MMBtu
$(-155,556)
(-93,328)
MMBtu
-
-
$
$(-15,000)
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,216
Cost:
$8,241
$4,578 169,543 $3,638 242 - - - - - - - - - - $4,578
169,543
kWh
$3,638
242
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,771
Cost:
$2,118
$4,887 181,003 $3,884 259 - - - - - - - - - - $4,887
181,003
kWh
$3,884
259
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,455
Cost:
$500
$2,820 104,440 $2,235 149 - - - - $(-2,400) - $(-1,200) - - - $2,820
104,440
kWh
$2,235
149
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-2,400)
-
$
$(-1,200)
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,407
Cost:
$840
$(-196) (-7,728) $3,603 229 - - - - - - - - - - $(-196)
(-7,728)
kWh
$3,603
229
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,346
Cost:
$1,540
$463 17,150 $883 59 - - - - - - - - - - $463
17,150
kWh
$883
59
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$595,002
Cost:
$703,239
$130,488 4,832,408 $107,968 7,178 $505,680 84,000 $(-128,735) (-76,873) $(-2,400) - $(-26,200) - $8,201 - $130,488
4,832,408
kWh
$107,968
7,178
kW-months/year
$505,680
84,000
MMBtu
$(-128,735)
(-76,873)
MMBtu
$(-2,400)
-
$
$(-26,200)
-
$
$8,201
-
$
TOTAL IMPLEMENTED Savings:
$23,195
Cost:
$13,239
$12,552 464,408 $14,243 938 - - - - $(-2,400) - $(-1,200) - - - $12,552
464,408
kWh
$14,243
938
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-2,400)
-
$
$(-1,200)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Administrative Changes Ancillary Material Cost