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IAC Assessment: NC0258
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IAC Assessment: NC0258
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IAC Center North Carolina State
Assessment Year 2003
Principal Product High density fiberboard
NAICS 333243 - Sawmill, Woodworking, and Paper Machinery Manufacturing
SIC 2490 -
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 500,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,864,343 69,061,800 kWh $0.03
Electricity Demand $804,723 98,660 kW-months/year $8.16
Electricity Fees $67,093 - $ -
Natural Gas $624,396 108,000 MMBtu $5.78
TOTAL ENERGY COSTS $3,360,555
RECOMMENDED SAVINGS* $576,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,389
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Wood Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$219,783
Cost:
$413,700
$175,961 6,517,056 $43,822 6,070 - - - - - - - - $175,961
6,517,056
kWh
$43,822
6,070
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$58,067
Cost:
$15,000
$42,039 1,556,994 $16,028 2,220 - - - - - - - - $42,039
1,556,994
kWh
$16,028
2,220
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$182,984
Cost:
$375,000
- - - - $291,312 50,400 $(-93,328) (-62,202) $(-15,000) - - - -
-
kWh
-
-
kW-months/year
$291,312
50,400
MMBtu
$(-93,328)
(-62,202)
MMBtu
$(-15,000)
-
$
-
-
$
04: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$110,788
Cost:
$400,000
$(-26,575) (-984,251) $(-10,137) (-1,404) - - - - $(-10,000) - $157,500 - $(-26,575)
(-984,251)
kWh
$(-10,137)
(-1,404)
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-10,000)
-
$
$157,500
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,508
Cost:
$50
$1,814 67,200 $694 96 - - - - - - - - $1,814
67,200
kWh
$694
96
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$763
Cost:
$1,147
- - - - - - $763 795 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$763
795
MMBtu
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,881
Cost:
$600
$1,361 50,400 $520 72 - - - - - - - - $1,361
50,400
kWh
$520
72
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$576,774
Cost:
$1,205,497
$194,600 7,207,399 $50,927 7,054 $291,312 50,400 $(-92,565) (-61,407) $(-25,000) - $157,500 - $194,600
7,207,399
kWh
$50,927
7,054
kW-months/year
$291,312
50,400
MMBtu
$(-92,565)
(-61,407)
MMBtu
$(-25,000)
-
$
$157,500
-
$
TOTAL IMPLEMENTED Savings:
$4,389
Cost:
$650
$3,175 117,600 $1,214 168 - - - - - - - - $3,175
117,600
kWh
$1,214
168
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Wood Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Wood Administrative Changes Primary Raw Material