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IAC Assessment: NC0267
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IAC Assessment: NC0267
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Velour fabrics for recliners
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2299 - Textile Goods, Nec
Sales $50,000,000-$100,000,000
# of Employees 275
Plant Area (Sq.Ft.) 500,000
Annual Production 99,000,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $598,291 21,956,016 kWh $0.03
Electricity Demand $473,209 54,027 kW-months/year $8.76
Electricity Fees $30,002 - $ -
Natural Gas $1,622,111 303,004 MMBtu $5.35
TOTAL ENERGY COSTS $2,723,613
RECOMMENDED SAVINGS* $81,368 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$869
Cost:
-
- - $869 104 - - - - - - - - -
-
kWh
$869
104
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$6,222
Cost:
$9,225
- - - - $6,222 1,163 - - - - - - -
-
kWh
-
-
kW-months/year
$6,222
1,163
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,018
Cost:
$9,911
$3,462 128,229 $1,556 187 - - - - - - - - $3,462
128,229
kWh
$1,556
187
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,686
Cost:
$700
$1,043 38,640 $643 77 - - - - - - - - $1,043
38,640
kWh
$643
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,004
Cost:
$12,000
$3,004 137,172 - - - - - - - - - - $3,004
137,172
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$410
Cost:
$100
$1,126 41,710 $484 58 - - $(-800) - $(-400) - - - $1,126
41,710
kWh
$484
58
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-400)
-
$
-
-
Tgal
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$64,159
Cost:
-
$(-1,975) (-73,142) - - - - - - - - $66,134 - $(-1,975)
(-73,142)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$66,134
-
Tgal
TOTAL RECOMMENDED Savings:
$81,368
Cost:
$31,936
$6,660 272,609 $3,552 426 $6,222 1,163 $(-800) - $(-400) - $66,134 - $6,660
272,609
kWh
$3,552
426
kW-months/year
$6,222
1,163
MMBtu
$(-800)
-
$
$(-400)
-
$
$66,134
-
Tgal
TOTAL IMPLEMENTED Savings:
$5,100
Cost:
$12,800
$5,173 217,522 $1,127 135 - - $(-800) - $(-400) - - - $5,173
217,522
kWh
$1,127
135
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-400)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Water Consumption