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IAC Assessment: NC0282
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IAC Assessment: NC0282
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IAC Center North Carolina State
Assessment Year 2004
Principal Product urethane and rubber coated fabrics
NAICS 313320 - Fabric Coating Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 276,000
Annual Production 15,300 Thousand Feet
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $292,169 11,150,128 kWh $0.03
Electricity Demand $180,460 18,477 kW-months/year $9.77
Natural Gas $657,185 90,201 MMBtu $7.29
Fuel Oil #2 $28,944 4,093 MMBtu $7.07
TOTAL ENERGY COSTS $1,158,758
RECOMMENDED SAVINGS* $118,531 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$99,451
Cost:
$151,800
$(-2,003) (-76,459) $(-1,849) (-194) $103,303 14,190 - - $(-2,003)
(-76,459)
kWh
$(-1,849)
(-194)
kW-months/year
$103,303
14,190
MMBtu
-
-
$
02: 2.5194 REDESIGN PROCESS Savings:
$5,960
Cost:
$6,000
$5,960 227,479 - - - - - - $5,960
227,479
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,098
Cost:
$1,000
- - - - $7,098 975 - - -
-
kWh
-
-
kW-months/year
$7,098
975
MMBtu
-
-
$
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$3,574
Cost:
$1,000
- - - - $3,574 491 - - -
-
kWh
-
-
kW-months/year
$3,574
491
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,233
Cost:
$240
$868 19,200 $365 38 - - - - $868
19,200
kWh
$365
38
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,215
Cost:
$936
$811 15,540 $296 31 - - $108 - $811
15,540
kWh
$296
31
kW-months/year
-
-
MMBtu
$108
-
$
TOTAL RECOMMENDED Savings:
$118,531
Cost:
$160,976
$5,636 185,760 $(-1,188) (-125) $113,975 15,656 $108 - $5,636
185,760
kWh
$(-1,188)
(-125)
kW-months/year
$113,975
15,656
MMBtu
$108
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material