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IAC Assessment: NC0284
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IAC Assessment: NC0284
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IAC Center North Carolina State
Assessment Year 2004
Principal Product mattress tape and fabric
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 120,000
Annual Production 900,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,596 4,653,990 kWh $0.03
Electricity Demand $109,352 11,867 kW-months/year $9.21
Electricity Fees $12,161 - $ -
Natural Gas $103,728 11,684 MMBtu $8.88
TOTAL ENERGY COSTS $359,837
RECOMMENDED SAVINGS* $24,578 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,967
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,310
Cost:
$26,200
$12,310 516,995 - - - - $12,310
516,995
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,667
Cost:
$10,600
$2,205 77,580 $1,462 155 - - $2,205
77,580
kWh
$1,462
155
kW-months/year
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,971
Cost:
$5,000
$2,023 68,920 $1,948 207 - - $2,023
68,920
kWh
$1,948
207
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,345
Cost:
$2,904
$808 28,429 $537 57 - - $808
28,429
kWh
$537
57
kW-months/year
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,521
Cost:
$1,002
$775 26,400 $746 79 - - $775
26,400
kWh
$746
79
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$914
Cost:
$887
$635 21,637 $279 30 - - $635
21,637
kWh
$279
30
kW-months/year
-
-
MMBtu
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$469
Cost:
$1,000
- - - - $469 53 -
-
kWh
-
-
kW-months/year
$469
53
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$381
Cost:
$528
- - - - $381 43 -
-
kWh
-
-
kW-months/year
$381
43
MMBtu
TOTAL RECOMMENDED Savings:
$24,578
Cost:
$48,121
$18,756 739,961 $4,972 528 $850 96 $18,756
739,961
kWh
$4,972
528
kW-months/year
$850
96
MMBtu
TOTAL IMPLEMENTED Savings:
$17,967
Cost:
$38,802
$15,290 620,975 $2,208 234 $469 53 $15,290
620,975
kWh
$2,208
234
kW-months/year
$469
53
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas