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IAC Assessment: NC0296
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IAC Assessment: NC0296
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Tire molds
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 89,000
Annual Production 1,250 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $204,090 6,606,368 kWh $0.03
Electricity Demand $45,784 3,368 kW-months/year $13.59
Electricity Fees $3,000 - $ -
Natural Gas $52,626 5,369 MMBtu $9.80
TOTAL ENERGY COSTS $305,500
RECOMMENDED SAVINGS* $86,719 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,518
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$39,660
Cost:
$7,500
$6,722 224,067 - - $32,938 3,361 - - - - - - - - $6,722
224,067
kWh
-
-
kW-months/year
$32,938
3,361
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$22,518
Cost:
$10,000
- - $27,102 3,201 - - $(-8,191) (-655) - - $3,607 - - - -
-
kWh
$27,102
3,201
kW-months/year
-
-
MMBtu
$(-8,191)
(-655)
MMBtu
-
-
$
$3,607
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,562
Cost:
$2,000
$642 21,403 - - - - - - $10,920 - - - - - $642
21,403
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$10,920
-
$
-
-
$
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$10,604
Cost:
$7,125
$10,592 353,082 $12 8 - - - - - - - - - - $10,592
353,082
kWh
$12
8
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,821
Cost:
$100
$3,100 103,320 $221 148 - - - - $(-1,200) - - - $(-300) - $3,100
103,320
kWh
$221
148
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-1,200)
-
$
-
-
$
$(-300)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$241
Cost:
$288
$222 7,410 $19 13 - - - - - - - - - - $222
7,410
kWh
$19
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$234
Cost:
$660
$224 7,451 $10 7 - - - - - - - - - - $224
7,451
kWh
$10
7
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$79
Cost:
$293
$57 1,901 - - - - - - - - - - $22 - $57
1,901
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$22
-
$
TOTAL RECOMMENDED Savings:
$86,719
Cost:
$27,966
$21,559 718,634 $27,364 3,377 $32,938 3,361 $(-8,191) (-655) $9,720 - $3,607 - $(-278) - $21,559
718,634
kWh
$27,364
3,377
kW-months/year
$32,938
3,361
MMBtu
$(-8,191)
(-655)
MMBtu
$9,720
-
$
$3,607
-
$
$(-278)
-
$
TOTAL IMPLEMENTED Savings:
$53,518
Cost:
$10,548
$10,910 363,651 $250 168 $32,938 3,361 - - $9,720 - - - $(-300) - $10,910
363,651
kWh
$250
168
kW-months/year
$32,938
3,361
MMBtu
-
-
MMBtu
$9,720
-
$
-
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Administrative Changes Ancillary Material Cost