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IAC Assessment: NC0297
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IAC Assessment: NC0297
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IAC Center North Carolina State
Assessment Year 2004
Principal Product CV Joint Forging
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 92,000
Annual Production 13,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $579,073 15,731,400 kWh $0.04
Electricity Demand $335,922 32,773 kW-months/year $10.25
Electricity Fees $32,064 - $ -
Natural Gas $142,450 18,474 MMBtu $7.71
TOTAL ENERGY COSTS $1,089,509
RECOMMENDED SAVINGS* $21,019 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,019
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,652
Cost:
$1,000
- - - - $2,652 344 - - -
-
kWh
-
-
kW-months/year
$2,652
344
MMBtu
-
-
$
02: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$1,635
Cost:
$800
- - - - $1,635 212 - - -
-
kWh
-
-
kW-months/year
$1,635
212
MMBtu
-
-
$
03: 2.2123 INSULATE FEEDWATER TANK Savings:
$547
Cost:
$1,500
- - - - $247 32 $300 - -
-
kWh
-
-
kW-months/year
$247
32
MMBtu
$300
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$13,319
Cost:
$1,950
$9,641 261,924 $3,678 359 - - - - $9,641
261,924
kWh
$3,678
359
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$846
Cost:
$1,400
$542 14,717 $206 20 - - $98 - $542
14,717
kWh
$206
20
kW-months/year
-
-
MMBtu
$98
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,920
Cost:
$4,114
$1,390 37,773 $530 52 - - - - $1,390
37,773
kWh
$530
52
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$100
Cost:
$130
$57 1,533 $43 4 - - - - $57
1,533
kWh
$43
4
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$21,019
Cost:
$10,894
$11,630 315,947 $4,457 435 $4,534 588 $398 - $11,630
315,947
kWh
$4,457
435
kW-months/year
$4,534
588
MMBtu
$398
-
$
TOTAL IMPLEMENTED Savings:
$21,019
Cost:
$10,894
$11,630 315,947 $4,457 435 $4,534 588 $398 - $11,630
315,947
kWh
$4,457
435
kW-months/year
$4,534
588
MMBtu
$398
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost