Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Copper and tin powdered metal |
| NAICS | 331420 - Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3399 - Primary Metal Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 125,000 |
| Annual Production | 24,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $267,955 | 9,832,224 | kWh | $0.03 |
| Electricity Demand | $177,347 | 18,798 | kW-months/year | $9.43 |
| Electricity Fees | $13,893 | - | $ | - |
| Natural Gas | $593,912 | 74,381 | MMBtu | $7.98 |
| TOTAL ENERGY COSTS | $1,053,107 | |||
| RECOMMENDED SAVINGS* | $161,797 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,224 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION |
Savings: $34,730 Cost: $120,000 |
$(-4,334) | (-158,760) | $(-2,136) | (-277) | - | - | - | - | - | - | $(-5,000) | - | $46,200 | - |
$(-4,334) (-158,760) kWh |
$(-2,136) (-277) kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$(-5,000) - $ |
$46,200 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $20,788 Cost: - |
$4,823 | - | $20,136 | 2,400 | - | - | - | - | $(-4,171) | - | - | - | - | - |
$4,823 - kWh |
$20,136 2,400 kW-months/year |
- - MMBtu |
- - Tgal |
$(-4,171) - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $18,426 Cost: $18,825 |
- | - | - | - | $18,426 | 2,309 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$18,426 2,309 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE |
Savings: $11,844 Cost: $18,280 |
$(-105) | (-3,864) | $(-52) | (-6) | - | - | $207 | 51,840 | - | - | - | - | $11,794 | - |
$(-105) (-3,864) kWh |
$(-52) (-6) kW-months/year |
- - MMBtu |
$207 51,840 Tgal |
- - $ |
- - $ |
$11,794 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.5194 REDESIGN PROCESS |
Savings: $73,700 Cost: $35,000 |
- | - | - | - | - | - | - | - | - | - | $73,700 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$73,700 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,224 Cost: $100 |
$1,370 | 50,200 | $754 | 80 | - | - | - | - | $(-600) | - | - | - | $(-300) | - |
$1,370 50,200 kWh |
$754 80 kW-months/year |
- - MMBtu |
- - Tgal |
$(-600) - $ |
- - $ |
$(-300) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,085 Cost: $1,385 |
$727 | 26,628 | $358 | 38 | - | - | - | - | - | - | - | - | - | - |
$727 26,628 kWh |
$358 38 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $161,797 Cost: $193,590 |
$2,481 | (-85,796) | $19,060 | 2,235 | $18,426 | 2,309 | $207 | 51,840 | $(-4,771) | - | $68,700 | - | $57,694 | - | $2,481 (-85,796) kWh |
$19,060 2,235 kW-months/year |
$18,426 2,309 MMBtu |
$207 51,840 Tgal |
$(-4,771) - $ |
$68,700 - $ |
$57,694 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,224 Cost: $100 |
$1,370 | 50,200 | $754 | 80 | - | - | - | - | $(-600) | - | - | - | $(-300) | - | $1,370 50,200 kWh |
$754 80 kW-months/year |
- - MMBtu |
- - Tgal |
$(-600) - $ |
- - $ |
$(-300) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||