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IAC Assessment: NC0304
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IAC Assessment: NC0304
IAC Center North Carolina State
Assessment Year 2004
Principal Product Blankets
NAICS 313210 - Broadwoven Fabric Mills
SIC 2392 - Housefurnishings, Nec
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 400,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $484,336 17,887,754 kWh $0.03
Electricity Demand $338,965 322,282 kW-months/year $1.05
Electricity Fees $8,561 - $ -
Natural Gas $1,136,297 200,815 MMBtu $5.66
TOTAL ENERGY COSTS $1,968,159
RECOMMENDED SAVINGS* $83,903 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,055
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$25,824
Cost:
$24,000
$(-612) (-22,680) $(-340) (-32) $26,776 4,118 - - - - - - $(-612)
(-22,680)
kWh
$(-340)
(-32)
kW-months/year
$26,776
4,118
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$27,494
Cost:
$13,050
- - - - $25,331 4,556 $1,082 360,576 - - $1,081 - -
-
kWh
-
-
kW-months/year
$25,331
4,556
MMBtu
$1,082
360,576
Tgal
-
-
$
$1,081
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$20,008
Cost:
$3,000
- - - - $20,008 3,719 - - - - - - -
-
kWh
-
-
kW-months/year
$20,008
3,719
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,821
Cost:
$400
$3,742 138,600 $2,079 198 - - - - - - - - $3,742
138,600
kWh
$2,079
198
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,732
Cost:
$100
$1,692 62,664 $940 90 - - - - $(-600) - $(-300) - $1,692
62,664
kWh
$940
90
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
$(-300)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,024
Cost:
$4,207
$1,944 72,000 $1,080 103 - - - - - - - - $1,944
72,000
kWh
$1,080
103
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$83,903
Cost:
$44,757
$6,766 250,584 $3,759 359 $72,115 12,393 $1,082 360,576 $(-600) - $781 - $6,766
250,584
kWh
$3,759
359
kW-months/year
$72,115
12,393
MMBtu
$1,082
360,576
Tgal
$(-600)
-
$
$781
-
$
TOTAL IMPLEMENTED Savings:
$55,055
Cost:
$16,550
$5,434 201,264 $3,019 288 $45,339 8,275 $1,082 360,576 $(-600) - $781 - $5,434
201,264
kWh
$3,019
288
kW-months/year
$45,339
8,275
MMBtu
$1,082
360,576
Tgal
$(-600)
-
$
$781
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost