Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Interior packaging materials |
| NAICS | 322211 - Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2671 - Paper Coated & Laminated, Packaging |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 125,000 |
| Annual Production | 12,500,000 Pounds |
| Production Hrs. Annual | 4,000 |
| Location (State) | VA |
| View Case Study | |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $47,002 | 1,498,400 | kWh | $0.03 |
| Electricity Demand | $33,836 | 5,166 | kW-months/year | $6.55 |
| Electricity Fees | $180 | - | $ | - |
| Natural Gas | $85,623 | 8,089 | MMBtu | $10.59 |
| TOTAL ENERGY COSTS | $166,641 | |||
| RECOMMENDED SAVINGS* | $226,329 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $152,320 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | LPG | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY |
Savings: $139,400 Cost: $9,500 |
- | - | - | - | - | - | - | - | $14,400 | - | - | - | $125,000 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
$14,400 - $ |
- - $ |
$125,000 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL |
Savings: $8,353 Cost: $2,650 |
$243 | 5,608 | $165 | 17 | - | - | $5,445 | 363 | - | - | - | - | $2,500 | - | - | - |
$243 5,608 kWh |
$165 17 kW-months/year |
- - MMBtu |
$5,445 363 MMBtu |
- - $ |
- - $ |
$2,500 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $74,009 Cost: $100,000 |
$4,328 | 100,000 | $5,700 | 600 | $1,481 | 140 | - | - | - | - | $62,500 | - | - | - | - | - |
$4,328 100,000 kWh |
$5,700 600 kW-months/year |
$1,481 140 MMBtu |
- - MMBtu |
- - $ |
$62,500 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $573 Cost: - |
$309 | 7,152 | $264 | 28 | - | - | - | - | - | - | - | - | - | - | - | - |
$309 7,152 kWh |
$264 28 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES |
Savings: $2,592 Cost: $821 |
- | - | - | - | $2,592 | 324 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,592 324 MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $462 Cost: $100 |
$640 | 14,800 | $422 | 44 | - | - | - | - | $(-300) | - | - | - | - | - | $(-300) | - |
$640 14,800 kWh |
$422 44 kW-months/year |
- - MMBtu |
- - MMBtu |
$(-300) - $ |
- - $ |
- - $ |
$(-300) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $723 Cost: $298 |
$436 | 10,080 | $287 | 30 | - | - | - | - | - | - | - | - | - | - | - | - |
$436 10,080 kWh |
$287 30 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $217 Cost: $2,000 |
$131 | 3,017 | $86 | 9 | - | - | - | - | - | - | - | - | - | - | - | - |
$131 3,017 kWh |
$86 9 kW-months/year |
- - MMBtu |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $226,329 Cost: $115,369 |
$6,087 | 140,657 | $6,924 | 728 | $4,073 | 464 | $5,445 | 363 | $14,100 | - | $62,500 | - | $127,500 | - | $(-300) | - | $6,087 140,657 kWh |
$6,924 728 kW-months/year |
$4,073 464 MMBtu |
$5,445 363 MMBtu |
$14,100 - $ |
$62,500 - $ |
$127,500 - $ |
$(-300) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $152,320 Cost: $15,369 |
$1,759 | 40,657 | $1,224 | 128 | $2,592 | 324 | $5,445 | 363 | $14,100 | - | - | - | $127,500 | - | $(-300) | - | $1,759 40,657 kWh |
$1,224 128 kW-months/year |
$2,592 324 MMBtu |
$5,445 363 MMBtu |
$14,100 - $ |
- - $ |
$127,500 - $ |
$(-300) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | LPG | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | LPG | Personnel Changes | Administrative Changes | Primary Raw Material | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||