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IAC Assessment: NC0325
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IAC Assessment: NC0325
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Dyed yarn
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 150,000
Annual Production 7,500,000 Pounds
Production Hrs. Annual 8,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,166 21,306,698 kWh $0.02
Electricity Demand $283,024 33,935 kW-months/year $8.34
Coal $2,000,000 783,167 MMBtu $2.55
TOTAL ENERGY COSTS $2,641,190
RECOMMENDED SAVINGS* $266,878 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$27,917
Cost:
$25,000
- - - - $16,467 4,722 $11,450 3,480,000 - - - - -
-
kWh
-
-
kW-months/year
$16,467
4,722
MMBtu
$11,450
3,480,000
Tgal
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$222,508
Cost:
$100,000
- - - - $222,508 63,756 - - - - - - -
-
kWh
-
-
kW-months/year
$222,508
63,756
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,902
Cost:
$18,198
- - - - $9,902 2,837 - - - - - - -
-
kWh
-
-
kW-months/year
$9,902
2,837
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$423
Cost:
$1,006
$246 14,612 $177 21 - - - - - - - - $246
14,612
kWh
$177
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,395
Cost:
$2,000
$1,425 84,753 $970 116 - - - - - - - - $1,425
84,753
kWh
$970
116
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,733
Cost:
$7,500
$810 48,180 $550 66 - - - - $2,099 - $274 - $810
48,180
kWh
$550
66
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,099
-
$
$274
-
$
TOTAL RECOMMENDED Savings:
$266,878
Cost:
$153,704
$2,481 147,545 $1,697 203 $248,877 71,315 $11,450 3,480,000 $2,099 - $274 - $2,481
147,545
kWh
$1,697
203
kW-months/year
$248,877
71,315
MMBtu
$11,450
3,480,000
Tgal
$2,099
-
$
$274
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost