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IAC Assessment: NC0336
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IAC Assessment: NC0336
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IAC Center North Carolina State
Assessment Year 2006
Principal Product plumbing fixtures
NAICS 332913 - Plumbing Fixture Fitting and Trim Manufacturing
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 155,000
Annual Production 350,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $423,742 9,778,000 kWh $0.04
Electricity Demand $108,137 25,444 kW-months/year $4.25
Electricity Fees $202 - $ -
Natural Gas $147,027 14,678 MMBtu $10.02
TOTAL ENERGY COSTS $679,108
RECOMMENDED SAVINGS* $166,851 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,616
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,979
Cost:
$24,586
$(-249) (-5,968) $(-51) (-12) $14,279 1,425 - - - - - - $(-249)
(-5,968)
kWh
$(-51)
(-12)
kW-months/year
$14,279
1,425
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$8,595
Cost:
$1,300
- - - - - - $5,685 - $2,910 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,685
-
Tgal
$2,910
-
$
-
-
Tgal
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,620
Cost:
$1,500
- - - - $2,620 261 - - - - - - -
-
kWh
-
-
kW-months/year
$2,620
261
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,620
Cost:
$20,000
- - - - $9,620 - - - - - - - -
-
kWh
-
-
kW-months/year
$9,620
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$12,198
Cost:
$7,290
- - - - $8,076 806 - - $2,273 - $1,849 - -
-
kWh
-
-
kW-months/year
$8,076
806
MMBtu
-
-
Tgal
$2,273
-
$
$1,849
-
Tgal
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,156
Cost:
$455
- - - - $2,156 215 - - - - - - -
-
kWh
-
-
kW-months/year
$2,156
215
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$11,658
Cost:
$6,500
$10,808 241,208 $850 200 - - - - - - - - $10,808
241,208
kWh
$850
200
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$18,883
Cost:
$20,000
$18,883 451,866 - - - - - - - - - - $18,883
451,866
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,535
Cost:
$100
$2,938 70,304 $597 140 - - - - - - - - $2,938
70,304
kWh
$597
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,046
Cost:
$1,735
$870 20,818 $176 42 - - - - - - - - $870
20,818
kWh
$176
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,361
Cost:
$50
$2,337 55,920 $475 112 - - - - $549 - - - $2,337
55,920
kWh
$475
112
kW-months/year
-
-
MMBtu
-
-
Tgal
$549
-
$
-
-
Tgal
12: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$79,200
Cost:
$25,000
- - - - - - - - $79,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$79,200
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$166,851
Cost:
$108,516
$35,587 834,148 $2,047 482 $36,751 2,707 $5,685 - $84,932 - $1,849 - $35,587
834,148
kWh
$2,047
482
kW-months/year
$36,751
2,707
MMBtu
$5,685
-
Tgal
$84,932
-
$
$1,849
-
Tgal
TOTAL IMPLEMENTED Savings:
$34,616
Cost:
$27,390
$21,821 522,170 $597 140 $8,076 806 - - $2,273 - $1,849 - $21,821
522,170
kWh
$597
140
kW-months/year
$8,076
806
MMBtu
-
-
Tgal
$2,273
-
$
$1,849
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption