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IAC Assessment: NC0337
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IAC Assessment: NC0337
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Specialty Glass
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 250,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,617 26,632,800 kWh $0.02
Electricity Demand $381,905 45,792 kW-months/year $8.34
Electricity Fees $6,142 - $ -
Natural Gas $1,335,365 193,270 MMBtu $6.91
TOTAL ENERGY COSTS $2,165,029
RECOMMENDED SAVINGS* $179,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,001
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$92,067
Cost:
$50,000
$10,689 521,406 $5,955 714 $75,423 10,519 - - - - - - $10,689
521,406
kWh
$5,955
714
kW-months/year
$75,423
10,519
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,276
Cost:
$18,000
$9,276 452,501 $4,000 480 - - - - - - - - $9,276
452,501
kWh
$4,000
480
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,180
Cost:
$18,000
$(-124) (-6,036) $(-166) (-20) $9,470 1,370 - - - - - - $(-124)
(-6,036)
kWh
$(-166)
(-20)
kW-months/year
$9,470
1,370
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$723
Cost:
$723
$93 4,520 $630 76 - - - - - - - - $93
4,520
kWh
$630
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$10,650
Cost:
$5,000
- - - - - - - - $6,250 - $4,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,250
-
$
$4,400
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,350
Cost:
$3,430
- - - - $2,350 340 - - - - - - -
-
kWh
-
-
kW-months/year
$2,350
340
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$23,249
Cost:
$11,746
- - - - $23,249 3,365 - - - - - - -
-
kWh
-
-
kW-months/year
$23,249
3,365
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$16,069
Cost:
$19,441
- - - - $10,988 1,590 $5,081 2,630,000 - - - - -
-
kWh
-
-
kW-months/year
$10,988
1,590
MMBtu
$5,081
2,630,000
Tgal
-
-
$
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,941
Cost:
-
- - $2,941 353 - - - - - - - - -
-
kWh
$2,941
353
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$846
Cost:
$700
- - - - $846 122 - - - - - - -
-
kWh
-
-
kW-months/year
$846
122
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,266
Cost:
$3,139
$2,082 101,550 $1,184 142 - - - - - - - - $2,082
101,550
kWh
$1,184
142
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,986
Cost:
$50
$1,904 92,880 $1,082 130 - - - - - - - - $1,904
92,880
kWh
$1,082
130
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$524
Cost:
$1,200
$524 23,856 - - - - - - - - - - $524
23,856
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
14: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,138
Cost:
$200
$698 34,056 $440 53 - - - - - - - - $698
34,056
kWh
$440
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$179,265
Cost:
$131,629
$25,142 1,224,733 $16,066 1,928 $122,326 17,306 $5,081 2,630,000 $6,250 - $4,400 - $25,142
1,224,733
kWh
$16,066
1,928
kW-months/year
$122,326
17,306
MMBtu
$5,081
2,630,000
Tgal
$6,250
-
$
$4,400
-
$
TOTAL IMPLEMENTED Savings:
$17,001
Cost:
$22,612
$3,955 192,914 $2,730 328 $10,316 1,492 - - - - - - $3,955
192,914
kWh
$2,730
328
kW-months/year
$10,316
1,492
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes