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IAC Assessment: NC0339
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IAC Assessment: NC0339
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Tires
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3010 -
Sales $100,000,000-$500,000,000
# of Employees 900
Plant Area (Sq.Ft.) 1,000,000
Annual Production 5,600,000 Pieces
Production Hrs. Annual 8,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,434,751 85,344,000 kWh $0.02
Electricity Demand $1,140,840 136,404 kW-months/year $8.36
Electricity Fees $68,429 - $ -
Natural Gas $3,166,375 306,741 MMBtu $10.32
TOTAL ENERGY COSTS $5,810,395
RECOMMENDED SAVINGS* $1,128,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$227,235
Cost:
$231,600
- - - - $233,317 22,608 - - $(-10,000) - - - $3,918 - -
-
kWh
-
-
kW-months/year
$233,317
22,608
MMBtu
-
-
$
$(-10,000)
-
$
-
-
$
$3,918
-
Tgal
02: 2.6213 TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS Savings:
$675,393
Cost:
$100,000
- - - - $675,393 65,445 - - - - - - - - -
-
kWh
-
-
kW-months/year
$675,393
65,445
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$41,056
Cost:
$10,000
- - - - $42,365 4,105 $(-2,000) - - - - - $691 - -
-
kWh
-
-
kW-months/year
$42,365
4,105
MMBtu
$(-2,000)
-
$
-
-
$
-
-
$
$691
-
Tgal
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$93,691
Cost:
$100,000
- - - - $86,267 8,359 - - - - - - $7,424 - -
-
kWh
-
-
kW-months/year
$86,267
8,359
MMBtu
-
-
$
-
-
$
-
-
$
$7,424
-
Tgal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$64,630
Cost:
$11,200
- - - - $64,630 6,262 - - - - - - - - -
-
kWh
-
-
kW-months/year
$64,630
6,262
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,853
Cost:
$20,000
$16,056 783,200 $9,797 1,175 - - $(-10,000) - $(-6,000) - - - - - $16,056
783,200
kWh
$9,797
1,175
kW-months/year
-
-
MMBtu
$(-10,000)
-
$
$(-6,000)
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,136
Cost:
$1,407
$707 34,498 $429 51 - - - - - - - - - - $707
34,498
kWh
$429
51
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,369
Cost:
$50
$7,818 381,440 $4,770 572 - - - - - - $2,781 - - - $7,818
381,440
kWh
$4,770
572
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$2,781
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$1,128,363
Cost:
$474,257
$24,581 1,199,138 $14,996 1,798 $1,101,972 106,779 $(-12,000) - $(-16,000) - $2,781 - $12,033 - $24,581
1,199,138
kWh
$14,996
1,798
kW-months/year
$1,101,972
106,779
MMBtu
$(-12,000)
-
$
$(-16,000)
-
$
$2,781
-
$
$12,033
-
Tgal
TOTAL IMPLEMENTED Savings:
$161,105
Cost:
$131,457
$24,581 1,199,138 $14,996 1,798 $128,632 12,464 $(-12,000) - $(-6,000) - $2,781 - $8,115 - $24,581
1,199,138
kWh
$14,996
1,798
kW-months/year
$128,632
12,464
MMBtu
$(-12,000)
-
$
$(-6,000)
-
$
$2,781
-
$
$8,115
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption