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IAC Assessment: NC0340
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IAC Assessment: NC0340
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Corrugated packing
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2670 -
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 90,000
Annual Production 99,000 Thousand Feet
Production Hrs. Annual 4,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,007 1,600,200 kWh $0.02
Electricity Demand $39,283 4,469 kW-months/year $8.79
Electricity Fees $7,019 - $ -
Natural Gas $153,999 11,105 MMBtu $13.87
TOTAL ENERGY COSTS $235,308
RECOMMENDED SAVINGS* $133,308 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,285
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,720
Cost:
$1,800
- - - - $1,720 124 - - - - - - -
-
kWh
-
-
kW-months/year
$1,720
124
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$13,322
Cost:
-
- - - - $13,322 960 - - - - - - -
-
kWh
-
-
kW-months/year
$13,322
960
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$4,704
Cost:
$1,500
- - - - $4,704 339 - - - - - - -
-
kWh
-
-
kW-months/year
$4,704
339
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2123 INSULATE FEEDWATER TANK Savings:
$879
Cost:
$220
- - - - $879 63 - - - - - - -
-
kWh
-
-
kW-months/year
$879
63
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,698
Cost:
$7,600
$1,538 66,000 $1,160 132 - - - - - - - - $1,538
66,000
kWh
$1,160
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,146
Cost:
$1,700
$538 23,080 $608 69 - - - - - - - - $538
23,080
kWh
$608
69
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,998
Cost:
-
- - - - $6,998 505 - - - - - - -
-
kWh
-
-
kW-months/year
$6,998
505
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$272
Cost:
$500
$272 11,670 - - - - - - - - - - $272
11,670
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$129
Cost:
$377
$40 1,714 $89 10 - - - - - - - - $40
1,714
kWh
$89
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,390
Cost:
$50
$652 28,000 $738 84 - - - - - - - - $652
28,000
kWh
$738
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$20,000
Cost:
$20,000
- - - - - - $10,000 - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,000
-
$
-
-
$
$10,000
-
$
12: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$18,650
Cost:
$20,000
- - - - - - $2,500 - $16,150 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,500
-
$
$16,150
-
$
-
-
$
13: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$61,400
Cost:
$25,000
- - - - - - $20,000 - $41,400 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
-
$
$41,400
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$133,308
Cost:
$78,747
$3,040 130,464 $2,595 295 $27,623 1,991 $32,500 - $57,550 - $10,000 - $3,040
130,464
kWh
$2,595
295
kW-months/year
$27,623
1,991
MMBtu
$32,500
-
$
$57,550
-
$
$10,000
-
$
TOTAL IMPLEMENTED Savings:
$49,285
Cost:
$24,070
$924 39,670 $738 84 $27,623 1,991 $10,000 - - - $10,000 - $924
39,670
kWh
$738
84
kW-months/year
$27,623
1,991
MMBtu
$10,000
-
$
-
-
$
$10,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost