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IAC Assessment: NC0342
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IAC Assessment: NC0342
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Ladies hosiery
NAICS 315110 - Hosiery and Sock Mills
SIC 2252 - Hosiery, Nec
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 115,000
Annual Production 24,000,000 Pieces
Production Hrs. Annual 4,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,273 5,721,340 kWh $0.03
Electricity Demand $159,535 16,576 kW-months/year $9.62
Electricity Fees $10,831 - $ -
Natural Gas $261,814 28,349 MMBtu $9.24
TOTAL ENERGY COSTS $703,557
RECOMMENDED SAVINGS* $29,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$12,717
Cost:
$12,000
- - - - $12,717 1,448 - - - - - - -
-
kWh
-
-
kW-months/year
$12,717
1,448
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$6,045
Cost:
$17,292
- - - - $2,625 299 $3,420 717,026 - - - - -
-
kWh
-
-
kW-months/year
$2,625
299
MMBtu
$3,420
717,026
Tgal
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$592
Cost:
$1,000
$592 18,496 - - - - - - - - - - $592
18,496
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$935
Cost:
$100
$1,038 32,432 $797 85 - - - - $(-600) - $(-300) - $1,038
32,432
kWh
$797
85
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
$(-300)
-
$
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$1,986
Cost:
$1,250
$143 4,455 $1,843 142 - - - - - - - - $143
4,455
kWh
$1,843
142
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$4,323
Cost:
$1,000
- - - - $4,323 492 - - - - - - -
-
kWh
-
-
kW-months/year
$4,323
492
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2123 INSULATE FEEDWATER TANK Savings:
$676
Cost:
$1,087
- - - - $676 77 - - - - - - -
-
kWh
-
-
kW-months/year
$676
77
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$2,537
Cost:
-
- - - - $2,537 289 - - - - - - -
-
kWh
-
-
kW-months/year
$2,537
289
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,811
Cost:
$33,729
$1,773 55,383 $2,640 227 $22,878 2,605 $3,420 717,026 $(-600) - $(-300) - $1,773
55,383
kWh
$2,640
227
kW-months/year
$22,878
2,605
MMBtu
$3,420
717,026
Tgal
$(-600)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$5,850
Cost:
$2,100
$1,630 50,928 $797 85 $4,323 492 - - $(-600) - $(-300) - $1,630
50,928
kWh
$797
85
kW-months/year
$4,323
492
MMBtu
-
-
Tgal
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost