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IAC Assessment: NC0361
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IAC Assessment: NC0361
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Paints, stains, and varnishs
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 12,000 Thousand Gallons
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,669 4,539,750 kWh $0.04
Electricity Demand $76,066 17,898 kW-months/year $4.25
Electricity Fees $6,568 - $ -
Natural Gas $190,148 13,207 MMBtu $14.40
TOTAL ENERGY COSTS $463,451
RECOMMENDED SAVINGS* $22,061 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,209
Cost:
$1,540
$3,049 72,600 $617 145 - - - - - - $2,543 - $3,049
72,600
kWh
$617
145
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,543
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,791
Cost:
$1,674
$1,437 34,208 $354 83 - - - - - - - - $1,437
34,208
kWh
$354
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$6,894
Cost:
$19,950
- - - - $6,894 479 - - - - - - -
-
kWh
-
-
kW-months/year
$6,894
479
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$658
Cost:
$617
$546 12,988 $112 26 - - - - - - - - $546
12,988
kWh
$112
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$579
Cost:
$100
$1,477 35,160 $302 70 - - - - $(-900) - $(-300) - $1,477
35,160
kWh
$302
70
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-900)
-
$
$(-300)
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,849
Cost:
$1,200
- - - - $1,849 128 - - - - - - -
-
kWh
-
-
kW-months/year
$1,849
128
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,150
Cost:
$1,200
- - - - $1,150 80 - - - - - - -
-
kWh
-
-
kW-months/year
$1,150
80
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$452
Cost:
$500
- - - - $452 31 - - - - - - -
-
kWh
-
-
kW-months/year
$452
31
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$1,550
Cost:
$2,395
- - - - $1,150 80 - - - - $400 - -
-
kWh
-
-
kW-months/year
$1,150
80
MMBtu
-
-
Tgal
-
-
$
$400
-
$
10: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$553
Cost:
-
- - - - $553 38 - - - - - - -
-
kWh
-
-
kW-months/year
$553
38
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$376
Cost:
$1,000
- - - - $116 8 $10 3,125 - - $250 - -
-
kWh
-
-
kW-months/year
$116
8
MMBtu
$10
3,125
Tgal
-
-
$
$250
-
$
TOTAL RECOMMENDED Savings:
$22,061
Cost:
$30,176
$6,509 154,956 $1,385 324 $12,164 844 $10 3,125 $(-900) - $2,893 - $6,509
154,956
kWh
$1,385
324
kW-months/year
$12,164
844
MMBtu
$10
3,125
Tgal
$(-900)
-
$
$2,893
-
$
TOTAL IMPLEMENTED Savings:
$12,688
Cost:
$6,831
$6,509 154,956 $1,385 324 $3,451 239 - - $(-900) - $2,243 - $6,509
154,956
kWh
$1,385
324
kW-months/year
$3,451
239
MMBtu
-
-
Tgal
$(-900)
-
$
$2,243
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost