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IAC Assessment: NC0363
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IAC Assessment: NC0363
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Fiberglass products for automotive industry
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 130,000
Annual Production 16,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $415,313 13,997,600 kWh $0.03
Electricity Demand $267,971 29,280 kW-months/year $9.15
Electricity Fees $20,514 - $ -
Natural Gas $301,520 28,194 MMBtu $10.69
TOTAL ENERGY COSTS $1,005,318
RECOMMENDED SAVINGS* $49,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,077
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$6,485
Cost:
$1,000
- - - - $6,485 607 -
-
kWh
-
-
kW-months/year
$6,485
607
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,588
Cost:
$7,500
- - - - $4,588 429 -
-
kWh
-
-
kW-months/year
$4,588
429
MMBtu
03: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$473
Cost:
$438
- - - - $473 44 -
-
kWh
-
-
kW-months/year
$473
44
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,427
Cost:
$10,500
$(-148) (-4,973) $(-76) (-10) $12,651 1,183 $(-148)
(-4,973)
kWh
$(-76)
(-10)
kW-months/year
$12,651
1,183
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$290
Cost:
$40
$178 6,000 $112 12 - - $178
6,000
kWh
$112
12
kW-months/year
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,215
Cost:
$12,000
$7,215 314,500 - - - - $7,215
314,500
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$13,904
Cost:
-
$8,507 286,426 $5,397 573 - - $8,507
286,426
kWh
$5,397
573
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,961
Cost:
$50
$2,424 81,600 $1,537 163 - - $2,424
81,600
kWh
$1,537
163
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$49,343
Cost:
$31,528
$18,176 683,553 $6,970 738 $24,197 2,263 $18,176
683,553
kWh
$6,970
738
kW-months/year
$24,197
2,263
MMBtu
TOTAL IMPLEMENTED Savings:
$28,077
Cost:
$13,438
$15,722 600,926 $5,397 573 $6,958 651 $15,722
600,926
kWh
$5,397
573
kW-months/year
$6,958
651
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas