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IAC Assessment: NC0376
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IAC Assessment: NC0376
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Fibercement siding
NAICS 327390 - Other Concrete Product Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 220,000
Annual Production 30,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $427,840 14,296,800 kWh $0.03
Electricity Demand $224,399 23,143 kW-months/year $9.70
Electricity Fees $19,567 - $ -
Natural Gas $1,118,700 125,373 MMBtu $8.92
TOTAL ENERGY COSTS $1,790,506
RECOMMENDED SAVINGS* $173,699 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,223
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,423
Cost:
$15,000
$8,549 285,920 $3,874 463 - - - - - - $8,549
285,920
kWh
$3,874
463
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$44,894
Cost:
$1,000
- - - - $44,894 5,033 - - - - -
-
kWh
-
-
kW-months/year
$44,894
5,033
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$32,459
Cost:
$75,000
- - - - $32,459 3,639 - - - - -
-
kWh
-
-
kW-months/year
$32,459
3,639
MMBtu
-
-
$
-
-
$
04: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$42,026
Cost:
$7,815
- - - - $42,026 4,711 - - - - -
-
kWh
-
-
kW-months/year
$42,026
4,711
MMBtu
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$21,163
Cost:
$50
$15,297 511,595 $5,866 701 - - - - - - $15,297
511,595
kWh
$5,866
701
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,635
Cost:
$3,500
- - - - $12,635 1,417 - - - - -
-
kWh
-
-
kW-months/year
$12,635
1,417
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$400
Cost:
$100
$1,026 34,322 $394 47 - - $(-720) - $(-300) - $1,026
34,322
kWh
$394
47
kW-months/year
-
-
MMBtu
$(-720)
-
$
$(-300)
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,903
Cost:
$7,820
$3,525 117,883 $1,378 165 - - - - - - $3,525
117,883
kWh
$1,378
165
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,567
Cost:
$1,900
$1,453 48,600 $1,114 133 - - - - - - $1,453
48,600
kWh
$1,114
133
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$229
Cost:
$507
$165 5,504 $64 8 - - - - - - $165
5,504
kWh
$64
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$173,699
Cost:
$112,692
$30,015 1,003,824 $12,690 1,517 $132,014 14,800 $(-720) - $(-300) - $30,015
1,003,824
kWh
$12,690
1,517
kW-months/year
$132,014
14,800
MMBtu
$(-720)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$85,223
Cost:
$85,820
$6,004 200,805 $2,886 345 $77,353 8,672 $(-720) - $(-300) - $6,004
200,805
kWh
$2,886
345
kW-months/year
$77,353
8,672
MMBtu
$(-720)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost