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IAC Assessment: NC0377
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IAC Assessment: NC0377
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Cabinets for switchgear
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 290
Plant Area (Sq.Ft.) 128,000
Annual Production 3,000 Pieces
Production Hrs. Annual 4,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,042 5,248,043 kWh $0.03
Electricity Demand $45,964 11,910 kW-months/year $3.86
Electricity Fees $14,287 - $ -
Natural Gas $238,696 24,124 MMBtu $9.89
TOTAL ENERGY COSTS $481,989
RECOMMENDED SAVINGS* $37,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,325
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,484
Cost:
$2,800
- - - - $1,484 150 -
-
kWh
-
-
kW-months/year
$1,484
150
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,040
Cost:
$1,000
- - $2,040 200 - - -
-
kWh
$2,040
200
kW-months/year
-
-
MMBtu
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$475
Cost:
$930
$302 8,616 $173 23 - - $302
8,616
kWh
$173
23
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,415
Cost:
$11,000
- - - - $5,415 548 -
-
kWh
-
-
kW-months/year
$5,415
548
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$595
Cost:
$100
$392 11,190 $203 27 - - $392
11,190
kWh
$203
27
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,040
Cost:
$111,342
$16,165 461,852 $9,875 1,308 - - $16,165
461,852
kWh
$9,875
1,308
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,691
Cost:
$1,495
$914 26,112 $777 103 - - $914
26,112
kWh
$777
103
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$37,740
Cost:
$128,667
$17,773 507,770 $13,068 1,661 $6,899 698 $17,773
507,770
kWh
$13,068
1,661
kW-months/year
$6,899
698
MMBtu
TOTAL IMPLEMENTED Savings:
$32,325
Cost:
$117,667
$17,773 507,770 $13,068 1,661 $1,484 150 $17,773
507,770
kWh
$13,068
1,661
kW-months/year
$1,484
150
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas