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IAC Assessment: NC0379
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IAC Assessment: NC0379
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Rolls for paper industry
NAICS 333243 - Sawmill, Woodworking, and Paper Machinery Manufacturing
SIC 3554 - Paper Industries Machinery
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 60,000
Annual Production 200 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,372 3,585,727 kWh $0.03
Electricity Demand $55,480 7,447 kW-months/year $7.45
Electricity Fees $11,381 - $ -
Natural Gas $160,469 12,787 MMBtu $12.55
TOTAL ENERGY COSTS $320,702
RECOMMENDED SAVINGS* $12,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$871
Cost:
$800
- - - - $871 69 - - - - -
-
kWh
-
-
kW-months/year
$871
69
MMBtu
-
-
$
-
-
$
02: 2.2126 LOWER OPERATING PRESSURE OF CONDENSER (STEAM) Savings:
$333
Cost:
$100
- - - - $333 27 - - - - -
-
kWh
-
-
kW-months/year
$333
27
MMBtu
-
-
$
-
-
$
03: 2.7314 REDUCE VENTILATION AIR Savings:
$7,706
Cost:
$25,500
- - - - $7,706 614 - - - - -
-
kWh
-
-
kW-months/year
$7,706
614
MMBtu
-
-
$
-
-
$
04: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$2,284
Cost:
$3,000
- - - - $2,284 182 - - - - -
-
kWh
-
-
kW-months/year
$2,284
182
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$237
Cost:
$50
$151 5,782 $86 12 - - - - - - $151
5,782
kWh
$86
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$269
Cost:
$100
$835 32,078 $334 45 - - $(-600) - $(-300) - $835
32,078
kWh
$334
45
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$101
Cost:
$308
$64 2,472 $37 5 - - - - - - $64
2,472
kWh
$37
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$834
Cost:
$1,728
$532 20,446 $302 41 - - - - - - $532
20,446
kWh
$302
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,635
Cost:
$31,586
$1,582 60,778 $759 103 $11,194 892 $(-600) - $(-300) - $1,582
60,778
kWh
$759
103
kW-months/year
$11,194
892
MMBtu
$(-600)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$4,929
Cost:
$6,086
$1,582 60,778 $759 103 $3,488 278 $(-600) - $(-300) - $1,582
60,778
kWh
$759
103
kW-months/year
$3,488
278
MMBtu
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost