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IAC Assessment: NC0386
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IAC Assessment: NC0386
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Toothpaste tubes
NAICS 332439 - Other Metal Container Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $500,000-$1,000,000
# of Employees 203
Plant Area (Sq.Ft.) 40,000
Annual Production 700,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,875 7,743,000 kWh $0.03
Electricity Demand $178,111 14,020 kW-months/year $12.70
Natural Gas $24,580 1,701 MMBtu $14.45
TOTAL ENERGY COSTS $469,566
RECOMMENDED SAVINGS* $79,067 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$31,742
Cost:
$49,000
$17,010 384,525 $14,732 1,281 - - - - - - $17,010
384,525
kWh
$14,732
1,281
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,160
Cost:
-
$4,491 101,530 $1,669 145 - - - - - - $4,491
101,530
kWh
$1,669
145
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,621
Cost:
$3,300
- - - - $9,621 628 - - - - -
-
kWh
-
-
kW-months/year
$9,621
628
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,236
Cost:
$100
$3,673 83,030 $1,363 119 - - $(-1,200) - $(-600) - $3,673
83,030
kWh
$1,363
119
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$(-600)
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,916
Cost:
$2,848
$2,127 48,081 $789 68 - - - - - - $2,127
48,081
kWh
$789
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,520
Cost:
-
- - $1,520 132 - - - - - - -
-
kWh
$1,520
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,493
Cost:
$6,490
$2,549 57,614 $944 82 - - - - - - $2,549
57,614
kWh
$944
82
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,405
Cost:
$32,776
$11,927 269,606 $4,429 385 - - - - $(-2,951) - $11,927
269,606
kWh
$4,429
385
kW-months/year
-
-
MMBtu
-
-
$
$(-2,951)
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,974
Cost:
$8,400
$6,974 157,651 - - - - - - - - $6,974
157,651
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,067
Cost:
$102,914
$48,751 1,102,037 $25,446 2,212 $9,621 628 $(-1,200) - $(-3,551) - $48,751
1,102,037
kWh
$25,446
2,212
kW-months/year
$9,621
628
MMBtu
$(-1,200)
-
$
$(-3,551)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost