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IAC Assessment: NC0387
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IAC Assessment: NC0387
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IAC Center North Carolina State
Assessment Year 2009
Principal Product HVAC Components
NAICS 334512 - Automatic Environmental Control Manufacturing for Residential, Commercial, and Appliance Use
SIC 3822 - Environmental Controls
Sales $10,000,000-$50,000,000
# of Employees 480
Plant Area (Sq.Ft.) 186,000
Annual Production 600,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $379,068 7,882,492 kWh $0.05
Electricity Demand $333,171 13,347 kW-months/year $24.96
Electricity Fees $73,158 - $ -
Natural Gas $292,047 24,949 MMBtu $11.71
TOTAL ENERGY COSTS $1,077,444
RECOMMENDED SAVINGS* $375,635 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$202,240
Cost:
$400,000
$3,383 5,760 $216,576 9,600 - - $(-12,719) (-702) - - $(-5,000) - - - $3,383
5,760
kWh
$216,576
9,600
kW-months/year
-
-
MMBtu
$(-12,719)
(-702)
MMBtu
-
-
$
$(-5,000)
-
$
-
-
$
02: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$51,343
Cost:
$72,000
$(-244) (-4,160) $52,587 2,331 - - - - - - $(-1,000) - - - $(-244)
(-4,160)
kWh
$52,587
2,331
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$(-1,000)
-
$
-
-
$
03: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$44,613
Cost:
$45,000
$27,355 465,740 $17,258 638 - - - - - - - - - - $27,355
465,740
kWh
$17,258
638
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$21,000
Cost:
$25,000
$21,000 357,591 - - - - - - - - - - - - $21,000
357,591
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,105
Cost:
$7,000
- - - - $8,105 696 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,105
696
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,447
Cost:
$100
$1,439 24,506 $908 33 - - - - $(-600) - - - $(-300) - $1,439
24,506
kWh
$908
33
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,019
Cost:
$2,198
$848 14,436 $1,171 43 - - - - - - - - - - $848
14,436
kWh
$1,171
43
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,156
Cost:
$85,555
$19,683 335,120 $27,195 1,005 - - - - $(-4,142) - - - $1,420 - $19,683
335,120
kWh
$27,195
1,005
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-4,142)
-
$
-
-
$
$1,420
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$712
Cost:
$351
$295 5,095 $417 15 - - - - - - - - - - $295
5,095
kWh
$417
15
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$375,635
Cost:
$637,204
$73,759 1,204,088 $316,112 13,665 $8,105 696 $(-12,719) (-702) $(-4,742) - $(-6,000) - $1,120 - $73,759
1,204,088
kWh
$316,112
13,665
kW-months/year
$8,105
696
MMBtu
$(-12,719)
(-702)
MMBtu
$(-4,742)
-
$
$(-6,000)
-
$
$1,120
-
$
TOTAL IMPLEMENTED Savings:
$45,603
Cost:
$85,655
$21,122 359,626 $28,103 1,038 - - - - $(-4,742) - - - $1,120 - $21,122
359,626
kWh
$28,103
1,038
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-4,742)
-
$
-
-
$
$1,120
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost