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IAC Assessment: NC0391
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IAC Assessment: NC0391
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Pharmaceuticals
NAICS 325411 - Medicinal and Botanical Manufacturing
SIC 2833 - Medicinals And Botanicals
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 86,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $451,912 9,488,250 kWh $0.05
Electricity Demand $151,085 17,964 kW-months/year $8.41
Electricity Fees $14,835 - $ -
Natural Gas $1,063,161 91,043 MMBtu $11.68
TOTAL ENERGY COSTS $1,680,993
RECOMMENDED SAVINGS* $48,148 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,993
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$5,716
Cost:
$10,000
- - - - $4,874 417 - - - - $842 - -
-
kWh
-
-
kW-months/year
$4,874
417
MMBtu
-
-
$
-
-
$
$842
-
Tgal
02: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$18,020
Cost:
$25,000
- - - - $16,325 1,398 - - - - $1,695 - -
-
kWh
-
-
kW-months/year
$16,325
1,398
MMBtu
-
-
$
-
-
$
$1,695
-
Tgal
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$5,889
Cost:
$6,500
$(-200) (-2,500) - - - - - - - - $6,089 - $(-200)
(-2,500)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,089
-
Tgal
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,320
Cost:
$6,886
$3,130 65,712 $1,190 142 - - - - - - - - $3,130
65,712
kWh
$1,190
142
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$257
Cost:
$100
$687 14,435 $170 20 - - $(-300) - $(-300) - - - $687
14,435
kWh
$170
20
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-300)
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,946
Cost:
$59,958
$11,208 235,324 $2,738 328 - - - - - - - - $11,208
235,324
kWh
$2,738
328
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$48,148
Cost:
$108,444
$14,825 312,971 $4,098 490 $21,199 1,815 $(-300) - $(-300) - $8,626 - $14,825
312,971
kWh
$4,098
490
kW-months/year
$21,199
1,815
MMBtu
$(-300)
-
$
$(-300)
-
$
$8,626
-
Tgal
TOTAL IMPLEMENTED Savings:
$23,993
Cost:
$35,100
$687 14,435 $170 20 $21,199 1,815 $(-300) - $(-300) - $2,537 - $687
14,435
kWh
$170
20
kW-months/year
$21,199
1,815
MMBtu
$(-300)
-
$
$(-300)
-
$
$2,537
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption