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IAC Assessment: NC0393
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IAC Assessment: NC0393
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IAC Center North Carolina State
Assessment Year 2009
Principal Product Coated abrasives
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $10,000,000-$50,000,000
# of Employees 139
Plant Area (Sq.Ft.) 152,000
Annual Production 56,000 Thousand Feet
Production Hrs. Annual 2,500
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $396,482 6,098,620 kWh $0.07
Natural Gas $353,324 31,141 MMBtu $11.35
TOTAL ENERGY COSTS $749,806
RECOMMENDED SAVINGS* $71,717 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,893
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$32,824
Cost:
$74,000
$(-9,662) (-144,000) $(-1,291) (-576) $43,777 3,857 - - - - $(-9,662)
(-144,000)
kWh
$(-1,291)
(-576)
kW-months/year
$43,777
3,857
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$31,650
Cost:
$1,000
$31,650 - - - - - - - - - $31,650
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$6,020
Cost:
$2,216
- - - - $6,020 530 - - - - -
-
kWh
-
-
kW-months/year
$6,020
530
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$256
Cost:
$100
$676 10,080 $60 27 - - $(-300) - $(-180) - $676
10,080
kWh
$60
27
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-180)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$967
Cost:
$2,795
$833 12,418 $134 60 - - - - - - $833
12,418
kWh
$134
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$71,717
Cost:
$80,111
$23,497 (-121,502) $(-1,097) (-489) $49,797 4,387 $(-300) - $(-180) - $23,497
(-121,502)
kWh
$(-1,097)
(-489)
kW-months/year
$49,797
4,387
MMBtu
$(-300)
-
$
$(-180)
-
$
TOTAL IMPLEMENTED Savings:
$38,893
Cost:
$6,111
$33,159 22,498 $194 87 $6,020 530 $(-300) - $(-180) - $33,159
22,498
kWh
$194
87
kW-months/year
$6,020
530
MMBtu
$(-300)
-
$
$(-180)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost