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IAC Assessment: NC0418
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IAC Assessment: NC0418
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Medium voltage transformers
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 162,000
Annual Production 200,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,716 7,191,600 kWh $0.07
Electricity Demand $355,867 16,399 kW-months/year $21.70
TOTAL ENERGY COSTS $872,583
RECOMMENDED SAVINGS* $304,682 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,198
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$244,640
Cost:
$566,702
$3,443 47,780 $284,134 11,955 $(-42,937) (-3,461) - - - - - - $3,443
47,780
kWh
$284,134
11,955
kW-months/year
$(-42,937)
(-3,461)
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$30,535
Cost:
$5,000
- - $31,135 1,300 - - $(-600) - - - - - -
-
kWh
$31,135
1,300
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,540
Cost:
$37,837
$9,587 133,424 $10,853 400 - - - - $100 - - - $9,587
133,424
kWh
$10,853
400
kW-months/year
-
-
MMBtu
-
-
$
$100
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$202
Cost:
$600
$202 2,816 - - - - - - - - - - $202
2,816
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,663
Cost:
$100
$1,681 23,400 $1,822 67 - - $(-600) - - - $(-240) - $1,681
23,400
kWh
$1,822
67
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$133
Cost:
$567
$133 1,852 - - - - - - - - - - $133
1,852
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$5,969
Cost:
$25,000
$(-2,694) (-37,495) $(-3,059) (-113) - - - - $(-1,200) - $12,922 - $(-2,694)
(-37,495)
kWh
$(-3,059)
(-113)
kW-months/year
-
-
MMBtu
-
-
$
$(-1,200)
-
$
$12,922
-
$
TOTAL RECOMMENDED Savings:
$304,682
Cost:
$635,806
$12,352 171,777 $324,885 13,609 $(-42,937) (-3,461) $(-1,200) - $(-1,100) - $12,682 - $12,352
171,777
kWh
$324,885
13,609
kW-months/year
$(-42,937)
(-3,461)
MMBtu
$(-1,200)
-
$
$(-1,100)
-
$
$12,682
-
$
TOTAL IMPLEMENTED Savings:
$33,198
Cost:
$5,100
$1,681 23,400 $32,957 1,367 - - $(-1,200) - - - $(-240) - $1,681
23,400
kWh
$32,957
1,367
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
-
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost