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IAC Assessment: NC0420
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IAC Assessment: NC0420
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Bone china
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3262 - Vitreous China Table & Kitchenware
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 150,000
Annual Production 6,125,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $911,592 13,009,646 kWh $0.07
Electricity Demand $484,426 28,721 kW-months/year $16.87
Electricity Fees $10,374 - $ -
Natural Gas $597,187 94,986 MMBtu $6.29
TOTAL ENERGY COSTS $2,003,579
RECOMMENDED SAVINGS* $549,097 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $103,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,026
Cost:
$62,095
$11,800 167,857 $6,046 358 - - - - - - $1,180 - $11,800
167,857
kWh
$6,046
358
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,180
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,618
Cost:
$130,787
$37,471 533,022 $17,674 1,044 - - - - - - $(-11,527) - $37,471
533,022
kWh
$17,674
1,044
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-11,527)
-
$
03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$67,800
Cost:
$304,000
$151,848 2,160,000 - - $(-75,048) (-11,892) - - - - $(-9,000) - $151,848
2,160,000
kWh
-
-
kW-months/year
$(-75,048)
(-11,892)
MMBtu
-
-
$
-
-
$
$(-9,000)
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,604
Cost:
$100
$1,652 23,499 $792 47 - - $(-600) - - - $(-240) - $1,652
23,499
kWh
$792
47
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,785
Cost:
-
$17,700 251,772 $6,085 360 - - - - - - - - $17,700
251,772
kWh
$6,085
360
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,434
Cost:
$55,000
$10,432 148,399 $3,502 207 - - - - - - $1,500 - $10,432
148,399
kWh
$3,502
207
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,500
-
$
07: 3.1194 USE AUTOMATIC FLOW CONTROL Savings:
$377,830
Cost:
$3,425
- - - - - - - - $377,830 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$377,830
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$549,097
Cost:
$555,407
$230,903 3,284,549 $34,099 2,016 $(-75,048) (-11,892) $(-600) - $377,830 - $(-18,087) - $230,903
3,284,549
kWh
$34,099
2,016
kW-months/year
$(-75,048)
(-11,892)
MMBtu
$(-600)
-
$
$377,830
-
$
$(-18,087)
-
$
TOTAL IMPLEMENTED Savings:
$103,467
Cost:
$247,982
$79,055 1,124,549 $34,099 2,016 - - $(-600) - - - $(-9,087) - $79,055
1,124,549
kWh
$34,099
2,016
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-9,087)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost