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IAC Assessment: NC0427
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IAC Assessment: NC0427
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Wood door skins
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 6,500,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,099,746 34,441,200 kWh $0.03
Electricity Demand $500,257 57,183 kW-months/year $8.75
Natural Gas $398,965 65,297 MMBtu $6.11
Wood $1 336,000 MMBtu $0.00
TOTAL ENERGY COSTS $1,998,969
RECOMMENDED SAVINGS* $1,069,661 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $725,503
#|Description Savings
Cost
Status Natural Gas Personnel Changes Ancillary Material Cost Natural Gas Personnel Changes Ancillary Material Cost
$ MMBtu $ $ $ $
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$155,882
Cost:
$10,000
$155,882 25,512 - - - - $155,882
25,512
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$209,278
Cost:
$1,200
$209,278 34,250 - - - - $209,278
34,250
MMBtu
-
-
$
-
-
$
03: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$164,666
Cost:
$20,000
$164,666 26,950 - - - - $164,666
26,950
MMBtu
-
-
$
-
-
$
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$104,205
Cost:
$18,000
$104,205 17,055 - - - - $104,205
17,055
MMBtu
-
-
$
-
-
$
05: 2.2126 LOWER OPERATING PRESSURE OF CONDENSER (STEAM) Savings:
$178,345
Cost:
$50,000
$178,345 29,189 - - - - $178,345
29,189
MMBtu
-
-
$
-
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$10,000
Cost:
$200
$10,000 1,637 - - - - $10,000
1,637
MMBtu
-
-
$
-
-
$
07: 2.2123 INSULATE FEEDWATER TANK Savings:
$3,200
Cost:
$1,200
$3,200 523 - - - - $3,200
523
MMBtu
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,000
Cost:
$600
- - $2,500 - $500 - -
-
MMBtu
$2,500
-
$
$500
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$106,205
Cost:
$1,200
$104,205 17,055 - - $2,000 - $104,205
17,055
MMBtu
-
-
$
$2,000
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,500
Cost:
$150
$5,500 900 - - - - $5,500
900
MMBtu
-
-
$
-
-
$
11: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,500
Cost:
$1,050
$500 82 $2,000 - - - $500
82
MMBtu
$2,000
-
$
-
-
$
12: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$126,880
Cost:
$500,000
$112,880 18,475 $10,000 - $4,000 - $112,880
18,475
MMBtu
$10,000
-
$
$4,000
-
$
TOTAL RECOMMENDED Savings:
$1,069,661
Cost:
$603,600
$1,048,661 171,628 $14,500 - $6,500 - $1,048,661
171,628
MMBtu
$14,500
-
$
$6,500
-
$
TOTAL IMPLEMENTED Savings:
$725,503
Cost:
$101,200
$720,503 117,921 $2,500 - $2,500 - $720,503
117,921
MMBtu
$2,500
-
$
$2,500
-
$
Savings
Cost
$ MMBtu $ $ $ $
Natural Gas Personnel Changes Ancillary Material Cost Natural Gas Personnel Changes Ancillary Material Cost