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IAC Assessment: NC0434
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IAC Assessment: NC0434
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Indoor air quality equipment
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 265,000
Annual Production 25,000 Pieces
Production Hrs. Annual 2,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,076 3,198,000 kWh $0.05
Electricity Demand $83,312 9,800 kW-months/year $8.50
Natural Gas $111,682 15,085 MMBtu $7.40
TOTAL ENERGY COSTS $365,070
RECOMMENDED SAVINGS* $37,962 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,138
Cost:
$2,127
- - - - $3,138 424 - - - - -
-
kWh
-
-
kW-months/year
$3,138
424
MMBtu
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,152
Cost:
$14,895
$1,938 36,443 $1,214 143 - - - - - - $1,938
36,443
kWh
$1,214
143
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,424
Cost:
$1,000
$897 16,866 $527 62 - - - - - - $897
16,866
kWh
$527
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$142
Cost:
$100
$357 6,705 $205 24 - - $(-300) - $(-120) - $357
6,705
kWh
$205
24
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-120)
-
$
05: 2.1224 REPLACE BOILER Savings:
$5,957
Cost:
$26,400
- - - - $5,957 805 - - - - -
-
kWh
-
-
kW-months/year
$5,957
805
MMBtu
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$414
Cost:
$908
- - - - $414 56 - - - - -
-
kWh
-
-
kW-months/year
$414
56
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,609
Cost:
$32,453
$11,096 208,658 $8,513 1,002 - - - - - - $11,096
208,658
kWh
$8,513
1,002
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,087
Cost:
$10,660
$1,804 33,915 $1,383 163 - - - - $(-100) - $1,804
33,915
kWh
$1,383
163
kW-months/year
-
-
MMBtu
-
-
$
$(-100)
-
$
09: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$1,039
Cost:
$876
$410 7,710 $629 74 - - - - - - $410
7,710
kWh
$629
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$37,962
Cost:
$89,419
$16,502 310,297 $12,471 1,468 $9,509 1,285 $(-300) - $(-220) - $16,502
310,297
kWh
$12,471
1,468
kW-months/year
$9,509
1,285
MMBtu
$(-300)
-
$
$(-220)
-
$
TOTAL IMPLEMENTED Savings:
$32,005
Cost:
$63,019
$16,502 310,297 $12,471 1,468 $3,552 480 $(-300) - $(-220) - $16,502
310,297
kWh
$12,471
1,468
kW-months/year
$3,552
480
MMBtu
$(-300)
-
$
$(-220)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost