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IAC Assessment: NC0444
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IAC Assessment: NC0444
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Snack foods
NAICS 311911 - Roasted Nuts and Peanut Butter Manufacturing
SIC 2068 - Salted And Roasted Nuts And Seeds
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 238,000
Annual Production 102,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $531,916 9,671,196 kWh $0.06
Electricity Demand $131,247 20,554 kW-months/year $6.39
Natural Gas $174,107 25,006 MMBtu $6.96
TOTAL ENERGY COSTS $837,270
RECOMMENDED SAVINGS* $72,378 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,068
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$5,257
Cost:
$2,000
- - - - $5,257 755 - - - - -
-
kWh
-
-
kW-months/year
$5,257
755
MMBtu
-
-
$
-
-
$
02: 2.1333 CONVERT COMBUSTION EQUIPMENT TO BURN OIL Savings:
$3,445
Cost:
$8,500
- - - - $3,445 495 - - - - -
-
kWh
-
-
kW-months/year
$3,445
495
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,731
Cost:
$500
$3,693 67,140 $1,878 143 - - $(-600) - $(-240) - $3,693
67,140
kWh
$1,878
143
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
04: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$2,902
Cost:
$4,000
$1,964 35,700 $938 71 - - - - - - $1,964
35,700
kWh
$938
71
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,178
Cost:
$971
$799 14,532 $379 29 - - - - - - $799
14,532
kWh
$379
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,844
Cost:
$62,067
$17,743 322,602 $8,485 645 - - - - $(-384) - $17,743
322,602
kWh
$8,485
645
kW-months/year
-
-
MMBtu
-
-
$
$(-384)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,193
Cost:
$53,707
$15,251 277,296 $7,293 555 - - - - $(-351) - $15,251
277,296
kWh
$7,293
555
kW-months/year
-
-
MMBtu
-
-
$
$(-351)
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,828
Cost:
$32,000
$6,828 124,153 - - - - - - - - $6,828
124,153
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,378
Cost:
$163,745
$46,278 841,423 $18,973 1,443 $8,702 1,250 $(-600) - $(-975) - $46,278
841,423
kWh
$18,973
1,443
kW-months/year
$8,702
1,250
MMBtu
$(-600)
-
$
$(-975)
-
$
TOTAL IMPLEMENTED Savings:
$14,068
Cost:
$7,471
$6,456 117,372 $3,195 243 $5,257 755 $(-600) - $(-240) - $6,456
117,372
kWh
$3,195
243
kW-months/year
$5,257
755
MMBtu
$(-600)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost