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IAC Assessment: NC0455
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IAC Assessment: NC0455
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Plastic parts
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 51
Plant Area (Sq.Ft.) 51,200
Annual Production 2,600,000 Pounds
Production Hrs. Annual 8,700
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $412,302 7,145,611 kWh $0.06
Electricity Demand $236,559 13,034 kW-months/year $18.15
Electricity Fees $7,416 - $ -
Natural Gas $5,677 626 MMBtu $9.07
TOTAL ENERGY COSTS $661,954
RECOMMENDED SAVINGS* $134,745 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $132,161
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,379
Cost:
$2,419
$10,151 175,934 $7,228 344 - - - - - - - - $10,151
175,934
kWh
$7,228
344
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,681
Cost:
$1,600
$1,119 19,396 $562 27 - - - - - - - - $1,119
19,396
kWh
$562
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$294
Cost:
$383
$100 1,735 $194 9 - - - - - - - - $100
1,735
kWh
$194
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,649
Cost:
$100
$1,657 28,710 $832 40 - - $(-600) - - - $(-240) - $1,657
28,710
kWh
$832
40
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$452
Cost:
$50
$301 5,220 $151 7 - - - - - - - - $301
5,220
kWh
$151
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$157
Cost:
$350
$157 2,717 - - - - - - - - - - $157
2,717
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$113,133
Cost:
$50,000
$3,486 60,366 $138,842 10,061 $(-19,195) (-736) - - $(-10,000) - - - $3,486
60,366
kWh
$138,842
10,061
kW-months/year
$(-19,195)
(-736)
MMBtu
-
-
$
$(-10,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$134,745
Cost:
$54,902
$16,971 294,078 $147,809 10,488 $(-19,195) (-736) $(-600) - $(-10,000) - $(-240) - $16,971
294,078
kWh
$147,809
10,488
kW-months/year
$(-19,195)
(-736)
MMBtu
$(-600)
-
$
$(-10,000)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$132,161
Cost:
$52,519
$15,294 265,010 $146,902 10,445 $(-19,195) (-736) $(-600) - $(-10,000) - $(-240) - $15,294
265,010
kWh
$146,902
10,445
kW-months/year
$(-19,195)
(-736)
MMBtu
$(-600)
-
$
$(-10,000)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost