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IAC Assessment: NC0462
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IAC Assessment: NC0462
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 210,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $253,557 6,051,939 kWh $0.04
Electricity Demand $149,567 14,830 kW-months/year $10.09
Electricity Fees $2,051 - $ -
Natural Gas $124,775 12,670 MMBtu $9.85
TOTAL ENERGY COSTS $529,950
RECOMMENDED SAVINGS* $194,949 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$21,080
Cost:
$25,000
$12,847 308,824 $8,233 806 - - - - - - - - $12,847
308,824
kWh
$8,233
806
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1336 INSTALL EQUIPMENT TO UTILIZE WASTE FUEL Savings:
$107,890
Cost:
$305,000
- - - - $112,890 11,043 - - - - $(-5,000) - -
-
kWh
-
-
kW-months/year
$112,890
11,043
MMBtu
-
-
$
-
-
$
$(-5,000)
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$8,910
Cost:
$20,000
- - - - $8,910 900 - - - - - - -
-
kWh
-
-
kW-months/year
$8,910
900
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,190
Cost:
$400
$4,283 102,948 $2,747 269 - - $(-600) - - - $(-240) - $4,283
102,948
kWh
$2,747
269
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$102
Cost:
$200
$62 1,491 $40 4 - - - - - - - - $62
1,491
kWh
$40
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,686
Cost:
$11,000
$(-143) (-3,435) $(-91) (-9) $7,920 800 - - - - - - $(-143)
(-3,435)
kWh
$(-91)
(-9)
kW-months/year
$7,920
800
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,392
Cost:
$8,400
$22,492 534,262 $14,244 1,394 - - - - $(-344) - - - $22,492
534,262
kWh
$14,244
1,394
kW-months/year
-
-
MMBtu
-
-
$
$(-344)
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,997
Cost:
$18,991
$3,601 85,524 $2,396 234 - - - - - - - - $3,601
85,524
kWh
$2,396
234
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$174
Cost:
$220
$56 1,327 $78 8 - - - - - - $40 - $56
1,327
kWh
$78
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$40
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$528
Cost:
$508
$157 3,718 $52 5 - - - - - - $319 - $157
3,718
kWh
$52
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$319
-
$
TOTAL RECOMMENDED Savings:
$194,949
Cost:
$389,719
$43,355 1,034,659 $27,699 2,711 $129,720 12,743 $(-600) - $(-344) - $(-4,881) - $43,355
1,034,659
kWh
$27,699
2,711
kW-months/year
$129,720
12,743
MMBtu
$(-600)
-
$
$(-344)
-
$
$(-4,881)
-
$
TOTAL IMPLEMENTED Savings:
$56,541
Cost:
$39,211
$30,351 722,117 $19,414 1,900 $7,920 800 $(-600) - $(-344) - $(-200) - $30,351
722,117
kWh
$19,414
1,900
kW-months/year
$7,920
800
MMBtu
$(-600)
-
$
$(-344)
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost