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IAC Assessment: NC0465
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IAC Assessment: NC0465
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Adhesive tapes
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 125,000
Annual Production 2,700,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $331,125 7,938,000 kWh $0.04
Electricity Demand $145,155 14,301 kW-months/year $10.15
Natural Gas $195,482 32,205 MMBtu $6.07
TOTAL ENERGY COSTS $671,762
RECOMMENDED SAVINGS* $52,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,916
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$807
Cost:
$400
$1,108 26,580 $539 53 - - $(-600) - $(-240) - - - $1,108
26,580
kWh
$539
53
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
-
-
Tgal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,440
Cost:
$200
$1,641 39,363 $799 79 - - - - - - - - $1,641
39,363
kWh
$799
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,615
Cost:
$10,250
$(-124) (-2,984) $(-61) (-6) $5,800 955 - - - - - - $(-124)
(-2,984)
kWh
$(-61)
(-6)
kW-months/year
$5,800
955
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,645
Cost:
$45,006
$17,090 409,836 $8,326 820 - - - - $1,229 - - - $17,090
409,836
kWh
$8,326
820
kW-months/year
-
-
MMBtu
-
-
$
$1,229
-
$
-
-
Tgal
05: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$512
Cost:
-
- - - - $436 72 - - - - $76 - -
-
kWh
-
-
kW-months/year
$436
72
MMBtu
-
-
$
-
-
$
$76
-
Tgal
06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,959
Cost:
$3,000
- - - - $2,052 338 - - - - $907 - -
-
kWh
-
-
kW-months/year
$2,052
338
MMBtu
-
-
$
-
-
$
$907
-
Tgal
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$7,419
Cost:
$16,000
- - - - $7,419 1,222 - - - - - - -
-
kWh
-
-
kW-months/year
$7,419
1,222
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,343
Cost:
$1,200
- - - - $2,343 386 - - - - - - -
-
kWh
-
-
kW-months/year
$2,343
386
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$2,179
Cost:
$1,000
- - - - $2,179 363 - - - - - - -
-
kWh
-
-
kW-months/year
$2,179
363
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.2123 INSULATE FEEDWATER TANK Savings:
$464
Cost:
$1,150
- - - - $464 77 - - - - - - -
-
kWh
-
-
kW-months/year
$464
77
MMBtu
-
-
$
-
-
$
-
-
Tgal
11: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$1,007
Cost:
$1,000
- - - - $261 43 - - $700 - $46 - -
-
kWh
-
-
kW-months/year
$261
43
MMBtu
-
-
$
$700
-
$
$46
-
Tgal
TOTAL RECOMMENDED Savings:
$52,390
Cost:
$79,206
$19,715 472,795 $9,603 946 $20,954 3,456 $(-600) - $1,689 - $1,029 - $19,715
472,795
kWh
$9,603
946
kW-months/year
$20,954
3,456
MMBtu
$(-600)
-
$
$1,689
-
$
$1,029
-
Tgal
TOTAL IMPLEMENTED Savings:
$36,916
Cost:
$52,756
$18,198 436,416 $8,865 873 $7,735 1,279 $(-600) - $1,689 - $1,029 - $18,198
436,416
kWh
$8,865
873
kW-months/year
$7,735
1,279
MMBtu
$(-600)
-
$
$1,689
-
$
$1,029
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption