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IAC Assessment: NC0471
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IAC Assessment: NC0471
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Cigarettes
NAICS 312230 - Tobacco Manufacturing
SIC 2111 - Cigarettes
Sales >$500,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 1,180,613
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,495,028 62,836,400 kWh $0.04
Electricity Demand $1,054,554 123,168 kW-months/year $8.56
Electricity Fees $6,619 - $ -
Natural Gas $1,648,438 272,920 MMBtu $6.04
TOTAL ENERGY COSTS $5,204,639
RECOMMENDED SAVINGS* $398,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $212,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,793
Cost:
$243,606
$40,042 1,001,040 $10,751 1,372 - - - - - - - - $40,042
1,001,040
kWh
$10,751
1,372
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$90,894
Cost:
$148,184
$73,388 1,834,694 $19,701 2,513 - - - - - - $(-2,195) - $73,388
1,834,694
kWh
$19,701
2,513
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$(-2,195)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,310
Cost:
$2,810
$676 16,900 $182 23 - - - - - - $1,452 - $676
16,900
kWh
$182
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,452
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$17,141
Cost:
$6,600
$17,141 428,523 - - - - - - - - - - $17,141
428,523
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,566
Cost:
$100
$5,489 137,234 $1,477 188 - - - - $(-1,200) - $(-1,200) - $5,489
137,234
kWh
$1,477
188
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
$(-1,200)
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$121,439
Cost:
$199,600
- - - - $121,439 20,106 - - - - - - -
-
kWh
-
-
kW-months/year
$121,439
20,106
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,568
Cost:
$2,700
- - - - $5,568 929 - - - - - - -
-
kWh
-
-
kW-months/year
$5,568
929
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$22,095
Cost:
$21,000
- - - - $11,231 1,860 $10,364 1,460,000 - - $500 - -
-
kWh
-
-
kW-months/year
$11,231
1,860
MMBtu
$10,364
1,460,000
Tgal
-
-
$
$500
-
$
09: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$19,533
Cost:
$16,000
- - - - $19,533 3,234 - - - - - - -
-
kWh
-
-
kW-months/year
$19,533
3,234
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES Savings:
$63,854
Cost:
$140,000
$12,836 369,542 - - $51,018 8,447 - - - - - - $12,836
369,542
kWh
-
-
kW-months/year
$51,018
8,447
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$398,193
Cost:
$780,600
$149,572 3,787,933 $32,111 4,096 $208,789 34,576 $10,364 1,460,000 $(-1,200) - $(-1,443) - $149,572
3,787,933
kWh
$32,111
4,096
kW-months/year
$208,789
34,576
MMBtu
$10,364
1,460,000
Tgal
$(-1,200)
-
$
$(-1,443)
-
$
TOTAL IMPLEMENTED Savings:
$212,900
Cost:
$441,000
$136,736 3,418,391 $32,111 4,096 $36,332 6,023 $10,364 1,460,000 $(-1,200) - $(-1,443) - $136,736
3,418,391
kWh
$32,111
4,096
kW-months/year
$36,332
6,023
MMBtu
$10,364
1,460,000
Tgal
$(-1,200)
-
$
$(-1,443)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost