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IAC Assessment: NC0489
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IAC Assessment: NC0489
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Automotive stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 320,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,600
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,880,860 28,910,400 kWh $0.07
Electricity Demand $220,365 69,893 kW-months/year $3.15
Electricity Fees $(-66,063) - $ -
Natural Gas $48,869 4,809 MMBtu $10.16
TOTAL ENERGY COSTS $2,084,031
RECOMMENDED SAVINGS* $174,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $157,469
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$156,661
Cost:
$530,811
$116,429 2,028,378 $12,303 3,515 - - - - $27,929 - $116,429
2,028,378
kWh
$12,303
3,515
kW-months/year
-
-
MMBtu
-
-
$
$27,929
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,519
Cost:
$1,000
$3,519 61,308 - - - - - - - - $3,519
61,308
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,103
Cost:
$971
$1,103 19,222 - - - - - - - - $1,103
19,222
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,150
Cost:
$1,500
- - - - $10,150 999 - - - - -
-
kWh
-
-
kW-months/year
$10,150
999
MMBtu
-
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,517
Cost:
$50
$2,266 39,480 $251 72 - - - - - - $2,266
39,480
kWh
$251
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$808
Cost:
$100
$1,484 25,849 $164 47 - - $(-600) - $(-240) - $1,484
25,849
kWh
$164
47
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
TOTAL RECOMMENDED Savings:
$174,758
Cost:
$534,432
$124,801 2,174,237 $12,718 3,634 $10,150 999 $(-600) - $27,689 - $124,801
2,174,237
kWh
$12,718
3,634
kW-months/year
$10,150
999
MMBtu
$(-600)
-
$
$27,689
-
$
TOTAL IMPLEMENTED Savings:
$157,469
Cost:
$530,911
$117,913 2,054,227 $12,467 3,562 - - $(-600) - $27,689 - $117,913
2,054,227
kWh
$12,467
3,562
kW-months/year
-
-
MMBtu
$(-600)
-
$
$27,689
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost