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IAC Assessment: NC0499
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IAC Assessment: NC0499
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Dyed and finished fabrics
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2262 - Finishing Plants, Manmade
Sales $50,000,000-$100,000,000
# of Employees 165
Plant Area (Sq.Ft.) 459,000
Annual Production 49,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $469,077 11,283,000 kWh $0.04
Electricity Demand $268,453 26,040 kW-months/year $10.31
Electricity Fees $940 - $ -
Natural Gas $1,107,871 233,267 MMBtu $4.75
TOTAL ENERGY COSTS $2,738,408
RECOMMENDED SAVINGS* $123,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,196
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$52,036
Cost:
$15,000
- - - - $52,036 11,079 - - - - - - -
-
kWh
-
-
kW-months/year
$52,036
11,079
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$17,607
Cost:
$1,000
- - - - $17,607 3,939 - - - - - - -
-
kWh
-
-
kW-months/year
$17,607
3,939
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,043
Cost:
-
- - - - $11,043 2,351 - - - - - - -
-
kWh
-
-
kW-months/year
$11,043
2,351
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$10,670
Cost:
$35,000
- - - - $10,270 2,187 $400 79,920 - - - - -
-
kWh
-
-
kW-months/year
$10,270
2,187
MMBtu
$400
79,920
Tgal
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,164
Cost:
$1,617
- - - - $3,164 674 - - - - - - -
-
kWh
-
-
kW-months/year
$3,164
674
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,539
Cost:
$1,165
- - - - $1,539 328 - - - - - - -
-
kWh
-
-
kW-months/year
$1,539
328
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,306
Cost:
$1,750
- - - - $1,306 278 - - - - - - -
-
kWh
-
-
kW-months/year
$1,306
278
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$5,104
Cost:
$200
$2,793 - $2,311 256 - - - - - - - - $2,793
-
kWh
$2,311
256
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,448
Cost:
$18,119
$6,134 147,449 $2,224 246 - - - - - - $90 - $6,134
147,449
kWh
$2,224
246
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$90
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,040
Cost:
$12,800
$2,232 53,654 $808 89 - - - - - - - - $2,232
53,654
kWh
$808
89
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,113
Cost:
$3,202
$3,113 74,833 - - - - - - - - - - $3,113
74,833
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,194
Cost:
$451
$729 17,528 $217 24 - - - - - - $1,248 - $729
17,528
kWh
$217
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,248
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,510
Cost:
$100
$2,459 59,112 $891 99 - - - - $(-600) - $(-240) - $2,459
59,112
kWh
$891
99
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
$(-240)
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,055
Cost:
$4,256
$1,509 36,266 $546 60 - - - - - - - - $1,509
36,266
kWh
$546
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$123,829
Cost:
$94,660
$18,969 388,842 $6,997 774 $96,965 20,836 $400 79,920 $(-600) - $1,098 - $18,969
388,842
kWh
$6,997
774
kW-months/year
$96,965
20,836
MMBtu
$400
79,920
Tgal
$(-600)
-
$
$1,098
-
$
TOTAL IMPLEMENTED Savings:
$89,196
Cost:
$53,476
$13,063 314,009 $4,686 518 $70,949 15,296 - - $(-600) - $1,098 - $13,063
314,009
kWh
$4,686
518
kW-months/year
$70,949
15,296
MMBtu
-
-
Tgal
$(-600)
-
$
$1,098
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost