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IAC Assessment: NC0510
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IAC Assessment: NC0510
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Non-woven filtering
NAICS 313230 - Nonwoven Fabric Mills
SIC 2299 - Textile Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 160,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $420,798 11,026,300 kWh $0.04
Electricity Demand $432,765 26,245 kW-months/year $16.49
Electricity Fees $9,051 - $ -
LPG $109,783 5,890 MMBtu $18.64
Fuel Oil #2 $639,293 27,394 MMBtu $23.34
TOTAL ENERGY COSTS $1,611,690
RECOMMENDED SAVINGS* $152,306 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $92,104
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$55,430
Cost:
$1,200
- - - - $55,430 2,375 - - - - - - -
-
kWh
-
-
kW-months/year
$55,430
2,375
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$5,472
Cost:
$4,800
- - - - $5,472 234 - - - - - - -
-
kWh
-
-
kW-months/year
$5,472
234
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$1,500
Cost:
$1,000
- - - - - - - - $1,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,500
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$39,042
Cost:
$3,000
- - - - $39,042 1,673 - - - - - - -
-
kWh
-
-
kW-months/year
$39,042
1,673
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$26,718
Cost:
$67,500
- - - - $31,976 1,370 $(-938) - - - $(-4,320) - -
-
kWh
-
-
kW-months/year
$31,976
1,370
MMBtu
$(-938)
-
$
-
-
$
$(-4,320)
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,896
Cost:
$1,750
- - - - $9,896 424 - - - - - - -
-
kWh
-
-
kW-months/year
$9,896
424
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,422
Cost:
$100
$2,914 78,330 $1,888 112 - - $(-300) - - - $(-80) - $2,914
78,330
kWh
$1,888
112
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
$(-80)
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,444
Cost:
$2,082
$1,444 38,808 - - - - - - - - - - $1,444
38,808
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$943
Cost:
$1,993
$595 16,000 $385 23 - - - - - - $(-37) - $595
16,000
kWh
$385
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-37)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$811
Cost:
$3,523
$492 13,230 $319 19 - - - - - - - - $492
13,230
kWh
$319
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$836
Cost:
$240
$239 6,413 $148 9 - - - - - - $449 - $239
6,413
kWh
$148
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$449
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$533
Cost:
$286
$286 7,686 $247 15 - - - - - - - - $286
7,686
kWh
$247
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,594
Cost:
$4,256
$1,574 42,310 $1,020 60 - - - - - - - - $1,574
42,310
kWh
$1,020
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
14: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$2,665
Cost:
$8,500
$1,617 43,470 $1,048 62 - - - - - - - - $1,617
43,470
kWh
$1,048
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$152,306
Cost:
$100,230
$9,161 246,247 $5,055 300 $141,816 6,076 $(-1,238) - $1,500 - $(-3,988) - $9,161
246,247
kWh
$5,055
300
kW-months/year
$141,816
6,076
MMBtu
$(-1,238)
-
$
$1,500
-
$
$(-3,988)
-
$
TOTAL IMPLEMENTED Savings:
$92,104
Cost:
$77,638
$5,684 152,781 $2,740 163 $87,406 3,745 $(-1,238) - $1,500 - $(-3,988) - $5,684
152,781
kWh
$2,740
163
kW-months/year
$87,406
3,745
MMBtu
$(-1,238)
-
$
$1,500
-
$
$(-3,988)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Administrative Changes Ancillary Material Cost