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IAC Assessment: NC0513
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IAC Assessment: NC0513
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Wool yarn and fabric
NAICS 313210 - Broadwoven Fabric Mills
SIC 2231 - Broadwoven Fabric Mills, Wool
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 647,000
Annual Production 9,000,000 Pounds
Production Hrs. Annual 4,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,431,745 32,044,344 kWh $0.04
Electricity Demand $1,005,509 89,199 kW-months/year $11.27
Natural Gas $1,055,091 202,600 MMBtu $5.21
TOTAL ENERGY COSTS $3,492,345
RECOMMENDED SAVINGS* $456,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $368,430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$137,290
Cost:
$454,945
$84,211 1,883,905 $53,079 4,710 - - - - - - $84,211
1,883,905
kWh
$53,079
4,710
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$89,082
Cost:
$860
$54,641 1,222,397 $34,441 3,056 - - - - - - $54,641
1,222,397
kWh
$34,441
3,056
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,458
Cost:
$10,000
$10,639 238,007 $10,819 960 - - - - - - $10,639
238,007
kWh
$10,819
960
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,428
Cost:
$100
$4,642 103,843 $2,926 260 - - $(-900) - $(-240) - $4,642
103,843
kWh
$2,926
260
kW-months/year
-
-
MMBtu
$(-900)
-
$
$(-240)
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$325
Cost:
$175
$325 7,281 - - - - - - - - $325
7,281
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,462
Cost:
$24,205
$21,138 472,896 $13,324 1,182 - - - - - - $21,138
472,896
kWh
$13,324
1,182
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,117
Cost:
$325
$611 13,680 $386 35 - - - - $120 - $611
13,680
kWh
$386
35
kW-months/year
-
-
MMBtu
-
-
$
$120
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,462
Cost:
$3,470
$3,462 77,488 - - - - - - - - $3,462
77,488
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$835
Cost:
$240
$287 6,413 $99 9 - - - - $449 - $287
6,413
kWh
$99
9
kW-months/year
-
-
MMBtu
-
-
$
$449
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$47
Cost:
$80
$47 1,056 - - - - - - - - $47
1,056
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$48,265
Cost:
$15,000
- - - - $48,265 9,234 - - - - -
-
kWh
-
-
kW-months/year
$48,265
9,234
MMBtu
-
-
$
-
-
$
12: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$40,007
Cost:
$6,200
- - - - $52,777 10,130 $(-1,250) - $(-11,520) - -
-
kWh
-
-
kW-months/year
$52,777
10,130
MMBtu
$(-1,250)
-
$
$(-11,520)
-
$
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$20,840
Cost:
$20,000
- - - - $20,840 4,000 - - - - -
-
kWh
-
-
kW-months/year
$20,840
4,000
MMBtu
-
-
$
-
-
$
14: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$9,159
Cost:
$5,600
- - - - $9,159 1,758 - - - - -
-
kWh
-
-
kW-months/year
$9,159
1,758
MMBtu
-
-
$
-
-
$
15: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$13,546
Cost:
$500
- - - - $13,546 2,600 - - - - -
-
kWh
-
-
kW-months/year
$13,546
2,600
MMBtu
-
-
$
-
-
$
16: 2.2123 INSULATE FEEDWATER TANK Savings:
$438
Cost:
$257
- - - - $438 84 - - - - -
-
kWh
-
-
kW-months/year
$438
84
MMBtu
-
-
$
-
-
$
17: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$20,435
Cost:
$19,607
- - - - $20,435 3,922 - - - - -
-
kWh
-
-
kW-months/year
$20,435
3,922
MMBtu
-
-
$
-
-
$
18: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,375
Cost:
$37,264
- - - - $9,375 1,800 - - - - -
-
kWh
-
-
kW-months/year
$9,375
1,800
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$456,571
Cost:
$598,828
$180,003 4,026,966 $115,074 10,212 $174,835 33,528 $(-2,150) - $(-11,191) - $180,003
4,026,966
kWh
$115,074
10,212
kW-months/year
$174,835
33,528
MMBtu
$(-2,150)
-
$
$(-11,191)
-
$
TOTAL IMPLEMENTED Savings:
$368,430
Cost:
$511,247
$158,207 3,539,334 $101,364 8,995 $122,320 23,448 $(-2,150) - $(-11,311) - $158,207
3,539,334
kWh
$101,364
8,995
kW-months/year
$122,320
23,448
MMBtu
$(-2,150)
-
$
$(-11,311)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost