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IAC Assessment: NC0517
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IAC Assessment: NC0517
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Trucks
NAICS 333120 - Construction Machinery Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales >$500,000,000
# of Employees 2,500
Plant Area (Sq.Ft.) 1,300,000
Annual Production 27,000 Pieces
Production Hrs. Annual 4,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,247,975 55,545,600 kWh $0.04
Electricity Demand $1,210,965 135,594 kW-months/year $8.93
Electricity Fees $8,533 - $ -
Natural Gas $1,448,941 247,626 MMBtu $5.85
TOTAL ENERGY COSTS $5,354,264
RECOMMENDED SAVINGS* $194,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $151,295
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$18,930
Cost:
$1,250
$18,930 467,418 - - - - - - - - - - $18,930
467,418
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$74,398
Cost:
$162,227
$37,066 915,210 $16,347 1,830 - - - - - - $20,985 - $37,066
915,210
kWh
$16,347
1,830
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$20,985
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,226
Cost:
$215,258
$32,772 809,190 $14,454 1,618 - - - - - - - - $32,772
809,190
kWh
$14,454
1,618
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$6,998
Cost:
$2,000
- - - - - - $6,998 449 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,998
449
Tgal
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,506
Cost:
$15,200
- - - - $5,506 941 - - - - - - -
-
kWh
-
-
kW-months/year
$5,506
941
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,090
Cost:
$12,500
- - - - $5,090 870 - - - - - - -
-
kWh
-
-
kW-months/year
$5,090
870
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,941
Cost:
$5,000
- - - - $3,941 674 - - - - - - -
-
kWh
-
-
kW-months/year
$3,941
674
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,395
Cost:
$100
$8,158 201,420 $4,797 537 - - - - $(-3,360) - $(-1,200) - $8,158
201,420
kWh
$4,797
537
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-3,360)
-
$
$(-1,200)
-
$
09: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$9,004
Cost:
$8,600
$5,672 140,045 $3,332 373 - - - - - - - - $5,672
140,045
kWh
$3,332
373
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,346
Cost:
$200
$540 - $1,806 187 - - - - - - - - $540
-
kWh
$1,806
187
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$10,806
Cost:
$5,000
$4,469 110,250 $6,337 710 - - - - - - - - $4,469
110,250
kWh
$6,337
710
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,458
Cost:
$4,256
$918 22,666 $540 60 - - - - - - - - $918
22,666
kWh
$540
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$525
Cost:
$160
$173 4,275 $53 6 - - - - - - $299 - $173
4,275
kWh
$53
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$299
-
$
TOTAL RECOMMENDED Savings:
$194,623
Cost:
$431,751
$108,698 2,670,474 $47,666 5,321 $14,537 2,485 $6,998 449 $(-3,360) - $20,084 - $108,698
2,670,474
kWh
$47,666
5,321
kW-months/year
$14,537
2,485
MMBtu
$6,998
449
Tgal
$(-3,360)
-
$
$20,084
-
$
TOTAL IMPLEMENTED Savings:
$151,295
Cost:
$379,035
$97,466 2,393,238 $37,404 4,172 - - - - $(-3,360) - $19,785 - $97,466
2,393,238
kWh
$37,404
4,172
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-3,360)
-
$
$19,785
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost