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IAC Assessment: NC0520
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IAC Assessment: NC0520
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Paperboard packaging
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 173,200
Annual Production 63,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $421,813 10,444,356 kWh $0.04
Electricity Demand $257,450 24,712 kW-months/year $10.42
Natural Gas $20,956 2,459 MMBtu $8.52
TOTAL ENERGY COSTS $700,219
RECOMMENDED SAVINGS* $47,167 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,082
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,219
Cost:
$80,659
$13,001 325,033 $6,218 596 - - - - $13,001
325,033
kWh
$6,218
596
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,056
Cost:
$22,494
$8,237 205,918 $3,065 294 - - $(-246) - $8,237
205,918
kWh
$3,065
294
kW-months/year
-
-
$
$(-246)
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,633
Cost:
$5,706
$2,633 65,829 - - - - - - $2,633
65,829
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,255
Cost:
$413
$816 20,412 $304 29 - - $135 - $816
20,412
kWh
$304
29
kW-months/year
-
-
$
$135
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,324
Cost:
$400
$428 10,688 $152 15 - - $744 - $428
10,688
kWh
$152
15
kW-months/year
-
-
$
$744
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,992
Cost:
$100
$4,032 100,800 $1,500 144 $(-300) - $(-240) - $4,032
100,800
kWh
$1,500
144
kW-months/year
$(-300)
-
$
$(-240)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,912
Cost:
$8,146
$2,851 71,283 $1,061 102 - - - - $2,851
71,283
kWh
$1,061
102
kW-months/year
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,173
Cost:
$23
$855 21,366 $318 30 - - - - $855
21,366
kWh
$318
30
kW-months/year
-
-
$
-
-
$
09: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,603
Cost:
$200
$570 - $1,033 112 - - - - $570
-
kWh
$1,033
112
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,167
Cost:
$118,141
$33,423 821,329 $13,651 1,322 $(-300) - $393 - $33,423
821,329
kWh
$13,651
1,322
kW-months/year
$(-300)
-
$
$393
-
$
TOTAL IMPLEMENTED Savings:
$42,082
Cost:
$109,972
$29,717 728,680 $12,272 1,190 $(-300) - $393 - $29,717
728,680
kWh
$12,272
1,190
kW-months/year
$(-300)
-
$
$393
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost