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IAC Assessment: NC0524
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IAC Assessment: NC0524
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IAC Center North Carolina State
Assessment Year 2014
Principal Product HVAC compressors
NAICS 333415 - Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen
SIC 3585 - Refrigeration And Heating Equipment
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 800,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 4,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,816,948 44,467,783 kWh $0.04
Electricity Demand $1,321,382 100,718 kW-months/year $13.12
Natural Gas $523,564 114,230 MMBtu $4.58
TOTAL ENERGY COSTS $3,661,894
RECOMMENDED SAVINGS* $64,447 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,106
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,264
Cost:
$42,866
$7,494 182,784 $7,195 548 - - - - $(-425) - $7,494
182,784
kWh
$7,195
548
kW-months/year
-
-
MMBtu
-
-
$
$(-425)
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,056
Cost:
$100
$9,723 237,137 $9,333 711 - - - - - - $9,723
237,137
kWh
$9,333
711
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,368
Cost:
$100
$6,515 158,898 $6,253 477 - - $(-1,200) - $(-1,200) - $6,515
158,898
kWh
$6,253
477
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$(-1,200)
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$7,341
Cost:
$29,000
$7,341 179,040 - - - - - - - - $7,341
179,040
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$606
Cost:
$300
$309 7,540 $297 23 - - - - - - $309
7,540
kWh
$297
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,243
Cost:
$475
$1,432 34,920 $1,375 105 - - - - $436 - $1,432
34,920
kWh
$1,375
105
kW-months/year
-
-
MMBtu
-
-
$
$436
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,355
Cost:
$3,984
$1,201 29,304 $1,154 88 - - - - - - $1,201
29,304
kWh
$1,154
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,948
Cost:
$3,644
$1,948 47,504 - - - - - - - - $1,948
47,504
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$550
Cost:
$160
$175 4,275 $77 6 - - - - $298 - $175
4,275
kWh
$77
6
kW-months/year
-
-
MMBtu
-
-
$
$298
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$54
Cost:
$40
$54 1,320 - - - - - - - - $54
1,320
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,126
Cost:
$1,050
- - - - $1,126 264 - - - - -
-
kWh
-
-
kW-months/year
$1,126
264
MMBtu
-
-
$
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,718
Cost:
$8,146
$1,382 33,944 $1,336 102 - - - - - - $1,382
33,944
kWh
$1,336
102
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$818
Cost:
$180
$417 10,174 $401 30 - - - - - - $417
10,174
kWh
$401
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$64,447
Cost:
$90,045
$37,991 926,840 $27,421 2,090 $1,126 264 $(-1,200) - $(-891) - $37,991
926,840
kWh
$27,421
2,090
kW-months/year
$1,126
264
MMBtu
$(-1,200)
-
$
$(-891)
-
$
TOTAL IMPLEMENTED Savings:
$57,106
Cost:
$61,045
$30,650 747,800 $27,421 2,090 $1,126 264 $(-1,200) - $(-891) - $30,650
747,800
kWh
$27,421
2,090
kW-months/year
$1,126
264
MMBtu
$(-1,200)
-
$
$(-891)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost