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IAC Assessment: NC0530
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IAC Assessment: NC0530
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Air filters
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 640
Plant Area (Sq.Ft.) 521,523
Annual Production 33,000,000 Pieces
Production Hrs. Annual 2,750
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,917 5,237,297 kWh $0.05
Electricity Demand $99,128 11,650 kW-months/year $8.51
Electricity Fees $1,647 - $ -
TOTAL ENERGY COSTS $376,692
RECOMMENDED SAVINGS* $35,957 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,402
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$14,069
Cost:
$54,000
$14,069 266,964 - - - - - - $14,069
266,964
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.3135 SCHEDULE ROUTINE MAINTENANCE DURING NON-OPERATING PERIODS Savings:
$1,055
Cost:
-
- - $1,055 124 - - - - -
-
kWh
$1,055
124
kW-months/year
-
-
$
-
-
$
03: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,962
Cost:
$200
$440 - $1,522 175 - - - - $440
-
kWh
$1,522
175
kW-months/year
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,946
Cost:
$18,000
$4,946 93,844 - - - - - - $4,946
93,844
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,542
Cost:
$5,000
$1,888 35,818 $654 77 - - - - $1,888
35,818
kWh
$654
77
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$443
Cost:
$200
$594 11,280 $209 24 $(-200) - $(-160) - $594
11,280
kWh
$209
24
kW-months/year
$(-200)
-
$
$(-160)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,767
Cost:
$4,000
$534 10,141 $1,233 145 - - - - $534
10,141
kWh
$1,233
145
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,623
Cost:
$2,350
$1,724 32,710 $654 77 - - $245 - $1,724
32,710
kWh
$654
77
kW-months/year
-
-
$
$245
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,127
Cost:
$6,420
$2,127 40,364 - - - - - - $2,127
40,364
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$686
Cost:
$563
$425 8,064 $147 17 - - $114 - $425
8,064
kWh
$147
17
kW-months/year
-
-
$
$114
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$632
Cost:
$176
$248 4,702 $55 6 - - $329 - $248
4,702
kWh
$55
6
kW-months/year
-
-
$
$329
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$341
Cost:
$80
$341 6,480 - - - - - - $341
6,480
kWh
-
-
kW-months/year
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$763
Cost:
$2,400
$528 10,021 $235 27 - - - - $528
10,021
kWh
$235
27
kW-months/year
-
-
$
-
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,001
Cost:
$4,256
$1,487 28,207 $514 60 - - - - $1,487
28,207
kWh
$514
60
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,957
Cost:
$97,645
$29,351 548,595 $6,278 732 $(-200) - $528 - $29,351
548,595
kWh
$6,278
732
kW-months/year
$(-200)
-
$
$528
-
$
TOTAL IMPLEMENTED Savings:
$9,402
Cost:
$7,745
$4,918 84,963 $4,156 483 $(-200) - $528 - $4,918
84,963
kWh
$4,156
483
kW-months/year
$(-200)
-
$
$528
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost