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IAC Assessment: NC0531
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IAC Assessment: NC0531
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Automotive bearing
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 600
Plant Area (Sq.Ft.) 216,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 7,250
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,082,604 33,998,400 kWh $0.03
Electricity Demand $1,292,758 62,573 kW-months/year $20.66
Electricity Fees $3,480 - $ -
Natural Gas $196,736 32,275 MMBtu $6.10
TOTAL ENERGY COSTS $2,801,969
RECOMMENDED SAVINGS* $105,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,427
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,220
Cost:
$200
$9,288 281,451 $11,132 563 $(-1,600) - - - $(-1,600) - $9,288
281,451
kWh
$11,132
563
kW-months/year
$(-1,600)
-
$
-
-
$
$(-1,600)
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$80,544
Cost:
$28,000
$36,632 1,110,048 $43,912 2,220 - - - - - - $36,632
1,110,048
kWh
$43,912
2,220
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$836
Cost:
$240
$212 6,412 $175 9 - - - - $449 - $212
6,412
kWh
$175
9
kW-months/year
-
-
$
-
-
$
$449
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$874
Cost:
$1,255
$253 7,675 $598 30 - - $23 - - - $253
7,675
kWh
$598
30
kW-months/year
-
-
$
$23
-
$
-
-
$
05: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$625
Cost:
$100
- - $625 62 - - - - - - -
-
kWh
$625
62
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,956
Cost:
$1,935
$1,339 40,571 $1,617 82 - - - - - - $1,339
40,571
kWh
$1,617
82
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,202
Cost:
$4,256
$1,006 30,221 $1,196 60 - - - - - - $1,006
30,221
kWh
$1,196
60
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,257
Cost:
$35,986
$48,730 1,476,378 $59,255 3,026 $(-1,600) - $23 - $(-1,151) - $48,730
1,476,378
kWh
$59,255
3,026
kW-months/year
$(-1,600)
-
$
$23
-
$
$(-1,151)
-
$
TOTAL IMPLEMENTED Savings:
$101,427
Cost:
$32,796
$47,138 1,428,132 $57,040 2,914 $(-1,600) - - - $(-1,151) - $47,138
1,428,132
kWh
$57,040
2,914
kW-months/year
$(-1,600)
-
$
-
-
$
$(-1,151)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost