IAC logo
IAC Assessment: NC0542
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0542
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2015
Principal Product Brazed carbide tips
NAICS 333131 - Mining Machinery and Equipment Manufacturing
SIC 3532 - Mining Machinery
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 57,500
Annual Production 16,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,165 1,983,400 kWh $0.07
Electricity Demand $56,288 7,183 kW-months/year $7.84
Natural Gas $195,756 30,577 MMBtu $6.40
TOTAL ENERGY COSTS $390,209
RECOMMENDED SAVINGS* $45,778 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,174
Cost:
$20,250
$21,174 302,488 - - - - - - - - $21,174
302,488
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,264
Cost:
$200
$1,175 16,785 $269 34 - - $(-120) - $(-60) - $1,175
16,785
kWh
$269
34
kW-months/year
-
-
MMBtu
$(-120)
-
$
$(-60)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,263
Cost:
$3,000
- - - - $4,263 744 - - - - -
-
kWh
-
-
kW-months/year
$4,263
744
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$209
Cost:
$230
$209 2,985 - - - - - - - - $209
2,985
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,525
Cost:
$3,000
$1,247 17,810 $278 36 - - - - - - $1,247
17,810
kWh
$278
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$5,296
Cost:
$420
$4,328 61,826 $968 124 - - - - - - $4,328
61,826
kWh
$968
124
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.5194 REDESIGN PROCESS Savings:
$2,648
Cost:
$500
$2,164 30,912 $484 62 - - - - - - $2,164
30,912
kWh
$484
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,576
Cost:
$510
- - - - $1,576 275 - - - - -
-
kWh
-
-
kW-months/year
$1,576
275
MMBtu
-
-
$
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,364
Cost:
$5,865
$2,748 39,257 $616 78 - - - - - - $2,748
39,257
kWh
$616
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$741
Cost:
$140
$605 8,645 $136 17 - - - - - - $605
8,645
kWh
$136
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$580
Cost:
$144
$269 3,847 $42 5 - - - - $269 - $269
3,847
kWh
$42
5
kW-months/year
-
-
MMBtu
-
-
$
$269
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,925
Cost:
$8,373
$1,337 19,104 - - - - - - $588 - $1,337
19,104
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$588
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,213
Cost:
$500
$1,213 17,334 - - - - - - - - $1,213
17,334
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,778
Cost:
$43,132
$36,469 520,993 $2,793 356 $5,839 1,019 $(-120) - $797 - $36,469
520,993
kWh
$2,793
356
kW-months/year
$5,839
1,019
MMBtu
$(-120)
-
$
$797
-
$
TOTAL IMPLEMENTED Savings:
$43,130
Cost:
$42,632
$34,305 490,081 $2,309 294 $5,839 1,019 $(-120) - $797 - $34,305
490,081
kWh
$2,309
294
kW-months/year
$5,839
1,019
MMBtu
$(-120)
-
$
$797
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost