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IAC Assessment: NC0549
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IAC Assessment: NC0549
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Bread
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 200,000
Annual Production 133,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $415,560 10,061,600 kWh $0.04
Electricity Demand $199,635 17,472 kW-months/year $11.43
Natural Gas $433,222 84,479 MMBtu $5.13
TOTAL ENERGY COSTS $1,048,417
RECOMMENDED SAVINGS* $163,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$26,361
Cost:
$500
$26,361 - - - - - - - - - $26,361
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$36,410
Cost:
$60,000
- - - - $36,410 7,097 - - - - -
-
kWh
-
-
kW-months/year
$36,410
7,097
MMBtu
-
-
$
-
-
$
03: 2.1224 REPLACE BOILER Savings:
$4,483
Cost:
$22,000
- - - - $4,483 944 - - - - -
-
kWh
-
-
kW-months/year
$4,483
944
MMBtu
-
-
$
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,795
Cost:
$1,000
- - - - $1,795 350 - - - - -
-
kWh
-
-
kW-months/year
$1,795
350
MMBtu
-
-
$
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,862
Cost:
$5,500
- - - - $8,670 1,690 $(-208) - $(-600) - -
-
kWh
-
-
kW-months/year
$8,670
1,690
MMBtu
$(-208)
-
$
$(-600)
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$26,265
Cost:
$65,000
- - - - $26,265 5,120 - - - - -
-
kWh
-
-
kW-months/year
$26,265
5,120
MMBtu
-
-
$
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$15,935
Cost:
$40,000
$10,258 248,370 $5,677 497 - - - - - - $10,258
248,370
kWh
$5,677
497
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,847
Cost:
$4,550
$14,388 348,385 $5,459 478 - - - - - - $14,388
348,385
kWh
$5,459
478
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,922
Cost:
$200
$6,585 159,453 $2,497 218 - - $(-100) - $(-60) - $6,585
159,453
kWh
$2,497
218
kW-months/year
-
-
MMBtu
$(-100)
-
$
$(-60)
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,410
Cost:
$1,500
$1,386 33,570 $1,024 90 - - - - - - $1,386
33,570
kWh
$1,024
90
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,718
Cost:
$3,000
$642 15,543 $1,076 94 - - - - - - $642
15,543
kWh
$1,076
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,188
Cost:
$3,275
$1,596 38,640 $631 55 - - - - $(-39) - $1,596
38,640
kWh
$631
55
kW-months/year
-
-
MMBtu
-
-
$
$(-39)
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,805
Cost:
$8,112
$2,807 67,973 $1,110 97 - - - - $(-112) - $2,807
67,973
kWh
$1,110
97
kW-months/year
-
-
MMBtu
-
-
$
$(-112)
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$488
Cost:
$2,800
$488 11,826 - - - - - - - - $488
11,826
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,730
Cost:
$406
$985 23,839 $389 34 - - - - $356 - $985
23,839
kWh
$389
34
kW-months/year
-
-
MMBtu
-
-
$
$356
-
$
16: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$401
Cost:
$347
$401 9,702 - - - - - - - - $401
9,702
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
17: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$564
Cost:
$200
$311 - $253 25 - - - - - - $311
-
kWh
$253
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
18: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,939
Cost:
$4,256
$1,248 30,221 $691 60 - - - - - - $1,248
30,221
kWh
$691
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
19: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$437
Cost:
$510
$437 10,590 - - - - - - - - $437
10,590
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$163,560
Cost:
$223,156
$67,893 998,112 $18,807 1,648 $77,623 15,201 $(-308) - $(-455) - $67,893
998,112
kWh
$18,807
1,648
kW-months/year
$77,623
15,201
MMBtu
$(-308)
-
$
$(-455)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost