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IAC Assessment: NC0560
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IAC Assessment: NC0560
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Speed reducers
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 250,000
Annual Production 50,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $736,867 18,288,000 kWh $0.04
Electricity Demand $409,227 34,473 kW-months/year $11.87
Natural Gas $42,929 6,382 MMBtu $6.73
TOTAL ENERGY COSTS $1,189,023
RECOMMENDED SAVINGS* $112,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,828
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$35,613
Cost:
$105,000
$35,613 883,700 - - - - - - $35,613
883,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,200
Cost:
$4,000
$15,200 377,178 - - - - - - $15,200
377,178
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,460
Cost:
$200
$6,584 163,374 $2,656 224 $(-300) - $(-480) - $6,584
163,374
kWh
$2,656
224
kW-months/year
$(-300)
-
$
$(-480)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,627
Cost:
$1,000
$11,093 275,250 $6,534 551 - - - - $11,093
275,250
kWh
$6,534
551
kW-months/year
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,243
Cost:
$26,000
$12,243 303,800 - - - - - - $12,243
303,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,027
Cost:
$500
$2,534 62,880 $1,493 126 - - - - $2,534
62,880
kWh
$1,493
126
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,287
Cost:
$100
$3,767 93,468 $1,520 128 - - - - $3,767
93,468
kWh
$1,520
128
kW-months/year
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,436
Cost:
$6,000
$4,436 110,065 - - - - - - $4,436
110,065
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$812
Cost:
$300
$258 6,412 $105 9 - - $449 - $258
6,412
kWh
$105
9
kW-months/year
-
-
$
$449
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$519
Cost:
$521
$519 12,870 - - - - - - $519
12,870
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$474
Cost:
$455
$384 9,527 - - - - $90 - $384
9,527
kWh
-
-
kW-months/year
-
-
$
$90
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$194
Cost:
$250
$194 4,818 - - - - - - $194
4,818
kWh
-
-
kW-months/year
-
-
$
-
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,597
Cost:
$500
$3,597 89,250 - - - - - - $3,597
89,250
kWh
-
-
kW-months/year
-
-
$
-
-
$
14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,514
Cost:
$5,865
$1,582 39,257 $932 78 - - - - $1,582
39,257
kWh
$932
78
kW-months/year
-
-
$
-
-
$
15: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,030
Cost:
$200
$1,030 - - - - - - - $1,030
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$112,033
Cost:
$150,891
$99,034 2,431,849 $13,240 1,116 $(-300) - $59 - $99,034
2,431,849
kWh
$13,240
1,116
kW-months/year
$(-300)
-
$
$59
-
$
TOTAL IMPLEMENTED Savings:
$60,828
Cost:
$38,791
$51,396 1,275,324 $10,122 853 $(-300) - $(-390) - $51,396
1,275,324
kWh
$10,122
853
kW-months/year
$(-300)
-
$
$(-390)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost