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IAC Assessment: NC0583
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IAC Assessment: NC0583
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IAC Center North Carolina State
Assessment Year 2017
Principal Product Milk
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 96,000
Annual Production 33,000 Thousand Gallons
Production Hrs. Annual 4,160
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $664,426 8,586,312 kWh $0.08
Electricity Demand $124,537 22,607 kW-months/year $5.51
Electricity Fees $651 - $ -
Natural Gas $185,200 39,000 MMBtu $4.75
TOTAL ENERGY COSTS $974,814
RECOMMENDED SAVINGS* $80,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,738
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$61,111
Cost:
$160,000
$6,230 81,438 $636 112 $54,245 11,420 - - - - $6,230
81,438
kWh
$636
112
kW-months/year
$54,245
11,420
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,519
Cost:
$6,412
$5,573 72,848 $568 100 - - - - $378 - $5,573
72,848
kWh
$568
100
kW-months/year
-
-
MMBtu
-
-
$
$378
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,025
Cost:
$200
$1,484 19,400 $321 56 - - $(-300) - $(-480) - $1,484
19,400
kWh
$321
56
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-480)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,222
Cost:
$100
$1,830 23,920 $392 69 - - - - - - $1,830
23,920
kWh
$392
69
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,456
Cost:
$7,000
- - - - $6,456 1,365 - - - - -
-
kWh
-
-
kW-months/year
$6,456
1,365
MMBtu
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,529
Cost:
$5,865
$2,082 27,218 $447 78 - - - - - - $2,082
27,218
kWh
$447
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2123 INSULATE FEEDWATER TANK Savings:
$665
Cost:
$1,106
- - - - $665 139 - - - - -
-
kWh
-
-
kW-months/year
$665
139
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$80,527
Cost:
$180,683
$17,199 224,824 $2,364 415 $61,366 12,924 $(-300) - $(-102) - $17,199
224,824
kWh
$2,364
415
kW-months/year
$61,366
12,924
MMBtu
$(-300)
-
$
$(-102)
-
$
TOTAL IMPLEMENTED Savings:
$10,738
Cost:
$13,583
$9,139 119,466 $1,336 234 $665 139 $(-300) - $(-102) - $9,139
119,466
kWh
$1,336
234
kW-months/year
$665
139
MMBtu
$(-300)
-
$
$(-102)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost