IAC logo
IAC Assessment: NC0594
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0594
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2017
Principal Product Heat exchangers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 2,000,000
Annual Production 200,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $401,701 9,232,919 kWh $0.04
Electricity Demand $231,422 20,564 kW-months/year $11.25
Natural Gas $68,039 13,845 MMBtu $4.91
TOTAL ENERGY COSTS $701,162
RECOMMENDED SAVINGS* $70,902 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,267
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,372
Cost:
$77,272
$24,830 570,805 $13,053 1,160 - - - - $3,489 - $24,830
570,805
kWh
$13,053
1,160
kW-months/year
-
-
MMBtu
-
-
$
$3,489
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,666
Cost:
$2,982
$5,666 130,254 - - - - - - - - $5,666
130,254
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,016
Cost:
$8,200
$5,016 115,313 - - - - - - - - $5,016
115,313
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,502
Cost:
$1,000
$2,502 69,316 - - - - - - - - $2,502
69,316
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$979
Cost:
$100
$909 20,894 $470 42 - - $(-200) - $(-200) - $909
20,894
kWh
$470
42
kW-months/year
-
-
MMBtu
$(-200)
-
$
$(-200)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,732
Cost:
$50
$1,142 26,244 $590 52 - - - - - - $1,142
26,244
kWh
$590
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,917
Cost:
$3,500
- - - - $2,917 594 - - - - -
-
kWh
-
-
kW-months/year
$2,917
594
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,457
Cost:
$20,000
- - - - $10,457 2,130 - - - - -
-
kWh
-
-
kW-months/year
$10,457
2,130
MMBtu
-
-
$
-
-
$
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$261
Cost:
$200
$261 - - - - - - - - - $261
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$70,902
Cost:
$113,304
$40,326 932,826 $14,113 1,254 $13,374 2,724 $(-200) - $3,289 - $40,326
932,826
kWh
$14,113
1,254
kW-months/year
$13,374
2,724
MMBtu
$(-200)
-
$
$3,289
-
$
TOTAL IMPLEMENTED Savings:
$57,267
Cost:
$89,604
$40,065 932,826 $14,113 1,254 - - $(-200) - $3,289 - $40,065
932,826
kWh
$14,113
1,254
kW-months/year
-
-
MMBtu
$(-200)
-
$
$3,289
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost