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IAC Assessment: NC0615
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IAC Assessment: NC0615
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IAC Center North Carolina State
Assessment Year 2018
Principal Product Injection molded plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 80,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,209 3,653,062 kWh $0.04
Electricity Demand $84,314 9,201 kW-months/year $9.16
Natural Gas $282 1 MMBtu $282.00
TOTAL ENERGY COSTS $243,805
RECOMMENDED SAVINGS* $45,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,716
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,150
Cost:
$25,474
$9,053 207,636 $4,097 450 - - - - - - $9,053
207,636
kWh
$4,097
450
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$250
Cost:
$250
$250 5,740 - - - - - - - - $250
5,740
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,044
Cost:
$165
$853 19,553 $356 39 - - $(-90) - $(-75) - $853
19,553
kWh
$356
39
kW-months/year
-
-
MMBtu
$(-90)
-
$
$(-75)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$197
Cost:
$900
$197 4,515 - - - - - - - - $197
4,515
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$206
Cost:
$50
$145 3,330 $61 7 - - - - - - $145
3,330
kWh
$61
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,380
Cost:
$4,000
$976 22,380 $404 44 - - - - - - $976
22,380
kWh
$404
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$5,240
Cost:
$12,129
$3,696 84,762 $1,544 170 - - - - - - $3,696
84,762
kWh
$1,544
170
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,491
Cost:
$3,500
$4,578 105,000 $1,913 210 - - - - - - $4,578
105,000
kWh
$1,913
210
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$17,615
Cost:
$500
$17,615 - - - - - - - - - $17,615
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$282
Cost:
$50
- - - - $282 - - - - - -
-
kWh
-
-
kW-months/year
$282
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,855
Cost:
$47,018
$37,363 452,916 $8,375 920 $282 - $(-90) - $(-75) - $37,363
452,916
kWh
$8,375
920
kW-months/year
$282
-
MMBtu
$(-90)
-
$
$(-75)
-
$
TOTAL IMPLEMENTED Savings:
$19,716
Cost:
$37,818
$13,602 311,951 $5,997 659 $282 - $(-90) - $(-75) - $13,602
311,951
kWh
$5,997
659
kW-months/year
$282
-
MMBtu
$(-90)
-
$
$(-75)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost