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IAC Assessment: ND0182
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IAC Assessment: ND0182
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IAC Center Notre Dame Univ.
Assessment Year 1994
Principal Product Rubber seals
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 345
Plant Area (Sq.Ft.) 240,000
Annual Production 46,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $372,105 10,324,443 kWh $0.04
Natural Gas $219,072 84,316 MMBtu $2.60
TOTAL ENERGY COSTS $591,177
RECOMMENDED SAVINGS* $263,663 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $187,111
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS Savings:
$95,000
Cost:
$500
- - - - $95,000 - -
-
kWh
-
-
MMBtu
$95,000
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$68,825
Cost:
$500
$68,825 1,906,506 - - - - $68,825
1,906,506
kWh
-
-
MMBtu
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$44,539
Cost:
$3,600
- - $44,539 3,966 - - -
-
kWh
$44,539
3,966
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$20,848
Cost:
$35,460
$20,848 577,667 - - - - $20,848
577,667
kWh
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,888
Cost:
$18,771
$17,888 - - - - - $17,888
-
kWh
-
-
MMBtu
-
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$4,968
Cost:
$4,310
- - $4,968 1,624 - - -
-
kWh
$4,968
1,624
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,789
Cost:
-
$2,789 77,374 - - - - $2,789
77,374
kWh
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,800
Cost:
$320
$2,800 77,667 - - - - $2,800
77,667
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,598
Cost:
$2,403
$2,598 38,101 - - - - $2,598
38,101
kWh
-
-
MMBtu
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,491
Cost:
$5,000
- - $2,491 958 - - -
-
kWh
$2,491
958
MMBtu
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$800
Cost:
$500
- - $800 310 - - -
-
kWh
$800
310
MMBtu
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$117
Cost:
$240
$117 3,224 - - - - $117
3,224
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$263,663
Cost:
$71,604
$115,865 2,680,539 $52,798 6,858 $95,000 - $115,865
2,680,539
kWh
$52,798
6,858
MMBtu
$95,000
-
$
TOTAL IMPLEMENTED Savings:
$187,111
Cost:
$22,494
$92,111 2,022,274 - - $95,000 - $92,111
2,022,274
kWh
-
-
MMBtu
$95,000
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes